🏷️ Basic Information Identification Make: Hino Model: 145, 165, 185, 238, 258LP, 268, 338 Year: 2009 Codes Chassis Code Range: Varies by model designation (e.g., XZU, BU, RU, etc.) Engine Code Range: Varies by engine model (e.g., J05D, J08E) 👋 Introduction Market Position Vehicle Segment: Light to Medium Duty Commercial Trucks/Vans Target Audience: Fleet operators, independent repair shops, owner-operators Competitive Analysis Competitors: Isuzu NPR/NQR, Mitsubishi Fuso Canter, Ford Transit Chassis Cab, Chevrolet Silverado Chassis Cab (specific comparisons vary by model) Key Features Vehicle Utility: Versatile chassis platforms designed for various vocational applications (e.g., box trucks, service trucks, delivery vehicles) Manual Value Proposition: Provides essential information for maintaining and repairing a wide range of Hino commercial vehicles, reducing downtime and repair costs. 📋 Manual Details Coverage Areas Coverage Scope: Engine and Chassis Page Count Estimated Page Count: 1000+ Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Engine Management, Fuel System, Cooling System, Lubrication System, Exhaust System, Transmission, Driveline Chassis: Suspension System, Steering System, Brake System, Wheel and Tire System Electrical: Ignition System, Charging System, Starting System, Lighting System, Instrument Cluster, Body Electrical Systems, Powertrain Control Modules (PCM), Chassis Control Modules (CCM) Body: Exterior Body Panels, Interior Trim, HVAC System, Doors, Windows, Seats Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replacements, Inspections Diagnostics: Troubleshooting Guides, Symptom-Based Diagnostics, Diagnostic Trouble Codes (DTCs) and Explanations Repair: Component Removal and Installation, Overhaul Procedures, Component Adjustments, Sub-assembly Repairs Technical Data: Torque Specifications, Clearances, Alignment Specifications, Electrical Schematics, Wiring Diagrams Technical Depth Depth: Comprehensive from basic maintenance to complete engine and chassis overhauls 📊 Manual Specifications File Format PDF Quality: High resolution, image-based and/or text-searchable PDF Print Quality: Printable for home or professional use Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Family: Hino J-Series Diesel Engines Common Engine Models: J05D-TC, J08E-TC (Turbocharged and Intercooled Diesel) Performance Horsepower Range: 145 HP to 260 HP (approximate, varies by model and engine) Torque Range: 300 lb-ft to 520 lb-ft (approximate, varies by model and engine) Fuel System Injection Type: Common Rail Direct Injection (CRDI) Emission Control: Exhaust Gas Recirculation (EGR), Diesel Particulate Filter (DPF), Selective Catalytic Reduction (SCR) (may vary by specific engine/model) 🔧 Transmission Standard Transmission Type: Manual Transmission (e.g., 5-speed, 6-speed) and Automatic Transmission (e.g., Allison series) Optional Optional Transmission: Automatic transmission availability depends on specific model and GVWR Features Transmission Features: Overdrive gears, power take-off (PTO) provisions on some models 📐 Dimensions Exterior Wheelbase Range: Varies significantly based on model and configuration (e.g., 100 inches to 200+ inches) Gvwr Range: 14,500 lbs to 33,000 lbs (Gross Vehicle Weight Rating) Weights Curb Weight Range: Varies significantly by configuration 🛡️ Safety Features Ratings Crash Test Ratings: Commercial vehicles are typically not rated by NHTSA/IIHS in the same manner as passenger vehicles; focus is on design safety and braking performance. Active Features Active Safety: Anti-lock Braking System (ABS), potentially Traction Control System (TCS) on some models Passive Features Passive Safety: Seat belts, reinforced cab structure, interior impact protection 💡 Technology Features Infotainment Infotainment System: Basic AM/FM/CD/Auxiliary Audio input, optional Bluetooth connectivity. Focus is on functionality for commercial use rather than advanced features. Driver Assistance Driver Assistance Features: Limited standard driver assistance features; focus is on fundamental vehicle operation. Optional features might include reverse cameras. Connectivity Connectivity: Basic vehicle diagnostics and potential for telematics integration for fleet management, depending on factory options. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000 - 10,000 miles or 6-12 months, depending on operating conditions (refer to manual for specifics) Air Filter Replacement: Check at every oil change, replace as needed or per manual recommendation (often 15,000 - 30,000 miles) Fuel Filter Replacement: Typically 15,000 - 30,000 miles or as per manual Fluid Specifications Engine Oil Specification: API CJ-4 or CK-4, SAE 15W-40 (check manual for specific viscosity and API category based on engine type and emissions) Coolant Type: Hino Long Life Coolant (Green) or equivalent OAT/HOAT coolant meeting Hino specifications Transmission Fluid Manual: GL-1 or GL-4 gear oil (specific viscosity varies) Transmission Fluid Automatic: Allison TES-295 approved fluid or equivalent Known Issues Common Wear Items: Brake components (pads, rotors, drums), clutch (manual transmission), suspension bushings, DPF regeneration issues (if applicable and poorly maintained), EGR system issues. Electrical Gremlins: While generally reliable, issues with sensors, wiring harness integrity, and module communication can occur over time, detailed troubleshooting in the manual is crucial. 📚 Vehicle History Brand Heritage Brand Origin: Hino Motors, Ltd. is a Japanese manufacturer of commercial vehicles and diesel engines, a subsidiary of Toyota Motor Corporation. Model Evolution Model Lineup Focus: Hino's truck lineup has consistently focused on durability, fuel efficiency, and reliability for commercial applications since its inception. Production Manufacturing...