🏷️ Basic Information Identification Make: Polaris Model: Sportsman Touring 800 EFI Year: 2009 Vehicle Type: All-Terrain Vehicle (ATV) Codes Vin Code Digit 4: 8 Vin Code Digit 10: 9 👋 Introduction Market Position Vehicle Segment: Premium Utility/Recreational ATV Target Audience: Riders seeking a powerful, capable, and comfortable ATV for touring, work, and recreation Competitive Analysis Competitors 2009: Can-Am Outlander, Arctic Cat Thundercat, Yamaha Grizzly, Kawasaki Brute Force Key Features Engine Size: Large displacement V-twin for significant power output Touring Capability: Longer wheelbase for enhanced passenger comfort and stability Efi System: Electronic Fuel Injection for improved throttle response, fuel efficiency, and cold starts Independent Suspension: IRS for superior ride quality and handling over rough terrain On Demand AWD: Automatic engagement of front wheels when traction is lost 📋 Manual Details Coverage Areas Manual Title: Polaris Sportsman Touring 800 EFI 2009 Service Manual PDF Download Manual Subtitle: Workshop Repair Service Manual PDF Download Primary Coverage: Service, maintenance, and troubleshooting Page Count Estimated Page Count: 400-600 pages (typical for comprehensive service manuals of this era and type) Manual Type Manual Type: Service Manual / Workshop Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine disassembly, assembly, diagnostics, tuning, cooling system, lubrication system Fuel System: Fuel injection system (EFI), fuel pump, injectors, fuel lines, fuel tank, pressure regulator Ignition System: Ignition coils, spark plugs, ECU ignition control, timing Transmission: PVT (Polaris Variable Transmission) operation, belt inspection/replacement, clutch maintenance, gear case service Drivetrain: All-wheel drive (AWD) system, front differential, rear differential, driveshafts, U-joints, CV joints Suspension: Front and rear suspension systems, shocks, springs, A-arms, bushings, bearings, wheel alignment Brakes: Hydraulic brake system, brake calipers, master cylinders, brake lines, brake pads, rotors, bleeding procedure Electrical System: Battery, charging system (stator, regulator/rectifier), starter motor, lighting system, wiring diagrams, fuses, relays, diagnostic connectors Steering: Handlebar, steering shaft, tie rods, ball joints, steering system adjustments Bodywork Chassis: Frame inspection, body panel removal/installation, seat, racks, guards Cooling System: Radiator, fan, coolant, hoses, thermostat Procedures Included Maintenance Procedures: Regular inspections, fluid changes, filter replacements, belt checks, lubrication points Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting, error codes Repair Procedures: Step-by-step instructions for component removal, installation, and overhaul Diagnostic Procedures: EFI system diagnostics, electrical system testing, component testing Assembly Disassembly: Complete breakdown and reassembly procedures for major components Wiring Diagrams: Detailed electrical schematics for all systems Technical Depth Depth Of Coverage: Comprehensive, covering basic to advanced repair and diagnostics Diagnostic Tools: Information on required diagnostic tools (e.g., diagnostic code reader, multimeter) Torque Specifications: Detailed torque values for critical fasteners Special Tools: Identification and usage of specialized tools required for certain procedures 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely text-searchable PDF, allowing for quick keyword lookup Print Quality Printability: Designed for digital viewing and printing of individual pages or sections Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, 4-stroke, SOHC, 8-valve Displacement: 779 cc (47.5 cu. in.) Bore X Stroke: 80 mm x 78 mm Cooling System: Liquid-cooled Performance Horsepower: Approx. 55-60 HP (est. at crank) Torque: Approx. 53-58 ft-lbs (est.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with 46mm throttle body Fuel Type: Unleaded gasoline, 87 octane (minimum) Lubrication System Oil Type: SAE 10W-50 Synthetic (Polaris recommendation) Oil Capacity: Approx. 2.75 Quarts (2.6 Liters) with filter change Ignition System Spark Plug Type: NGK CR9EB or equivalent 🔧 Transmission Standard Transmission Type: Polaris Variable Transmission (PVT) with engine braking Gear Selection: High, Low, Neutral, Reverse, Park Optional Optional Gearing: N/A (standard configuration) Features Drive System: Shaft Drive, On-Demand AWD Final Drive: Sealed shaft drive with front and rear differentials Fluid Specifications Gearcase Oil Type: Polaris AGL High-Performance Gearcase Lubricant or equivalent SAE 75W-90 synthetic gear oil Fluid Capacities Gearcase Oil Capacity: Approx. 0.4 Quarts (0.38 Liters) 📐 Dimensions Exterior Length: 85 in. (215.9 cm) Width: 47.6 in. (120.9 cm) Height: 50 in. (127 cm) Wheelbase: 57 in. (144.8 cm) Ground Clearance: 11.5 in. (29.2 cm) Cargo Front Rack Capacity: 100 lbs (45 kg) Rear Rack Capacity: 200 lbs (90 kg) Weights Dry Weight: Approx. 663 lbs (300.7 kg) Towing Capacity: 1500 lbs (680.4 kg) Gvw: 1375 lbs (623.7 kg) 🛡️ Safety Features Ratings Safety Certification: ATV Safety Institute (ASI) recommended practices apply Active Features Braking System: Hydraulic disc brakes front and rear Lighting: Dual 50W headlights, dual brakelights/taillights Passive Features Roll Over Protection: N/A (ATV design) Seat Belt: N/A (ATV design, operator must use helmet and appropriate safety gear) 💡 Technology Features Infotainment Instrument Cluster: Digital instrument cluster displaying speed, RPM, odometer, trip meters, fuel level, gear indicator, and diagnostic lights. Driver Assistance Traction Control: N/A (On-Demand AWD provides automatic traction assist) Connectivity Diagnostic Port: Diagnostic connector for EFI system and fault code retrieval. 🔧...