Harley Davidson Touring models Service Manual Repair 2010 FLHR FLHT
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🏷️ Basic Information Identification Make: Harley-Davidson Model: Touring Models Year: 2010 Specific Models Covered: FLHR Road King, FLHT Electra Glide Standard, FLHTC Electra Glide Classic, FLHTCU Ultra Classic Electra Glide, FLHTCU/I Ultra Classic Electra Glide, FLHTCU TC Ultra Classic Electra Glide TC, FLHTCU T Ultra Classic Electra Glide T, FLHTK Ultra Limited, FLHX Street Glide, FLHX/I Street Glide, FLHTCUSE5 CVO Ultra Classic Electra Glide, FLHTCUTG Tri Glide Ultra Classic Codes Product Type: Service Manual / Repair Manual 👋 Introduction Market Position Target Audience: Harley-Davidson owners and independent repair shops servicing 2010 Touring models Value Proposition: Provides comprehensive, factory-authorized information for DIY maintenance and repair, ensuring accuracy and proper procedure adherence, crucial for maintaining the value and performance of a Harley-Davidson motorcycle. Competitive Analysis Alternatives: Haynes, Clymer manuals (generally less detailed and factory-specific than FSMs) Key Features Visuals: Includes pictures and part diagrams, essential for identifying components and understanding assembly/disassembly steps. Technical Data: Provides critical technical specifications, including torque values, clearances, and fluid requirements. 📋 Manual Details Coverage Areas Primary Coverage: Complete tear down and rebuild procedures, maintenance, troubleshooting, diagnostics, repairs Page Count Total Pages: 726 Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, fuel system, ignition system, exhaust system, transmission, clutch, primary drive, final drive Chassis: Frame, suspension (front and rear), steering, wheels, tires, brakes (front and rear), final drive Electrical: Battery, charging system, starting system, ignition system, lighting system, instrumentation, switches, wiring diagrams, body control module (BCM), anti-lock braking system (ABS), security system Body And Trim: Fairings, saddlebags, tour-pak, seats, fuel tank, fenders, controls, mirrors Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug service, brake fluid service, clutch fluid service, tire pressure checks, battery maintenance, lubrication Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation, wiring harness troubleshooting Repair: Complete engine rebuilds, transmission overhauls, brake caliper replacement, suspension fork service, electrical component repair and replacement, body panel repair and alignment Diagnostics: Component testing, circuit analysis, diagnostic tool usage (e.g., Harley-Davidson Digital Technician Lite - DTL) Technical Depth Depth: Comprehensive: Covers everything from basic fluid checks and adjustments to complete engine and transmission disassembly and reassembly, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text (depending on scan quality, but typical for factory manuals) Print Quality Quality: Digital Scan of Original Manual (assumed high quality with clear diagrams and text) Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Family: Twin Cam 103 (most models), Twin Cam 96 (some models), Twin Cam 110 (CVO models) Engine Type: Air-cooled, V-twin, 45-degree pushrod overhead valves Displacement Tc96: 96 cubic inches (1584 cc) Displacement Tc103: 103 cubic inches (1690 cc) Displacement Tc110: 110 cubic inches (1801 cc) Performance Bore Stroke Tc96: 3.75 in. x 4.38 in. (95.25 mm x 111.25 mm) Bore Stroke Tc103: 3.875 in. x 4.38 in. (98.4 mm x 111.25 mm) Bore Stroke Tc110: 4.00 in. x 4.43 in. (101.6 mm x 112.5 mm) Compression Ratio Tc96: 8.9:1 Compression Ratio Tc103: 9.6:1 Compression Ratio Tc110: 9.1:1 (typically, can vary by CVO application) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Unleaded gasoline, minimum 91 octane Ignition System Ignition Type: Electronic ignition with knock control 🔧 Transmission Standard Type: 6-speed Cruise Drive Optional Optional Transmissions: None (6-speed Cruise Drive is standard across most 2010 Touring models) Features Gear Ratios: Manual specifies ratios for each gear (e.g., 1st: 9.593, 2nd: 6.650, 3rd: 4.938, 4th: 3.846, 5th: 3.307, 6th: 2.790) Clutch Type: Clutch, wet, multi-plate, manual engagement Fluid Specifications Transmission Fluid: Harley-Davidson Syn3 (or equivalent SAE 75W-140 Synthetic Gear Lubricant). Capacity approximately 20-24 fl oz (0.6-0.7 L) Primary Drive Fluid Primary Fluid: Harley-Davidson primary chain lubricant (or equivalent primary lubricant). Capacity approximately 2.7 US quarts (2.5 L) 📐 Dimensions Exterior Wheelbase Typical: Approx. 63.5 inches (1613 mm) - varies slightly by model Seat Height Laden: Approx. 27.1 inches (688 mm) - varies by model and suspension adjustment Weights Dry Weight Typical: Approx. 814 lbs (370 kg) - varies by model Gross Vehicle Weight Rating Gvwr: Approx. 1360 lbs (617 kg) - varies by model Cargo Saddlebag Capacity: Integrated hard saddlebags, significant capacity for touring Tour Pak Capacity: Optional/standard on some models, offers additional lockable storage 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycles are not rated by typical automotive crash test agencies like NHTSA/IIHS) Active Features Braking System: Hydraulic disc brakes, front and rear. Optional Anti-lock Braking System (ABS) available on most models. Suspension: Adjustable air-assisted rear suspension for load management and ride comfort. Passive Features Lighting: Halogen headlights, auxiliary passing lamps (on some models), LED tail/stop lights and turn signals. Security: Standard Harley-Davidson Smart Security System (H-D Connect enabled on...
Harley-Davidson owners and independent repair shops servicing 2010 Touring models
Value Proposition:
Provides comprehensive, factory-authorized information for DIY maintenance and repair, ensuring accuracy and proper procedure adherence, crucial for maintaining the value and performance of a Harley-Davidson motorcycle.
Competitive Analysis
Alternatives:
Haynes, Clymer manuals (generally less detailed and factory-specific than FSMs)
Key Features
Visuals:
Includes pictures and part diagrams, essential for identifying components and understanding assembly/disassembly steps.
Technical Data:
Provides critical technical specifications, including torque values, clearances, and fluid requirements.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete tear down and rebuild procedures, maintenance, troubleshooting, diagnostics, repairs
Diagnostic procedures for common and uncommon issues, fault code interpretation, wiring harness troubleshooting
Repair:
Complete engine rebuilds, transmission overhauls, brake caliper replacement, suspension fork service, electrical component repair and replacement, body panel repair and alignment
Diagnostics:
Component testing, circuit analysis, diagnostic tool usage (e.g., Harley-Davidson Digital Technician Lite - DTL)
Technical Depth
Depth:
Comprehensive: Covers everything from basic fluid checks and adjustments to complete engine and transmission disassembly and reassembly, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text (depending on scan quality, but typical for factory manuals)
Print Quality
Quality:
Digital Scan of Original Manual (assumed high quality with clear diagrams and text)
None (6-speed Cruise Drive is standard across most 2010 Touring models)
Features
Gear Ratios:
Manual specifies ratios for each gear (e.g., 1st: 9.593, 2nd: 6.650, 3rd: 4.938, 4th: 3.846, 5th: 3.307, 6th: 2.790)
Clutch Type:
Clutch, wet, multi-plate, manual engagement
Fluid Specifications
Transmission Fluid:
Harley-Davidson Syn3 (or equivalent SAE 75W-140 Synthetic Gear Lubricant). Capacity approximately 20-24 fl oz (0.6-0.7 L)
Primary Drive Fluid
Primary Fluid:
Harley-Davidson primary chain lubricant (or equivalent primary lubricant). Capacity approximately 2.7 US quarts (2.5 L)
📐 Dimensions
Exterior
Wheelbase Typical:
Approx. 63.5 inches (1613 mm) - varies slightly by model
Seat Height Laden:
Approx. 27.1 inches (688 mm) - varies by model and suspension adjustment
Weights
Dry Weight Typical:
Approx. 814 lbs (370 kg) - varies by model
Gross Vehicle Weight Rating Gvwr:
Approx. 1360 lbs (617 kg) - varies by model
Cargo
Saddlebag Capacity:
Integrated hard saddlebags, significant capacity for touring
Tour Pak Capacity:
Optional/standard on some models, offers additional lockable storage
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles are not rated by typical automotive crash test agencies like NHTSA/IIHS)
Active Features
Braking System:
Hydraulic disc brakes, front and rear. Optional Anti-lock Braking System (ABS) available on most models.
Suspension:
Adjustable air-assisted rear suspension for load management and ride comfort.
Passive Features
Lighting:
Halogen headlights, auxiliary passing lamps (on some models), LED tail/stop lights and turn signals.
Security:
Standard Harley-Davidson Smart Security System (H-D Connect enabled on select models, key fob activation).
💡 Technology Features
Infotainment
Audio System:
Integrated infotainment systems on many models, featuring AM/FM radio, CB/intercom (optional), CD player (some models), and auxiliary input for music players. Cruise control is standard.
Displays:
Analog gauges with a digital odometer display, often with integrated information screens for fuel level, gear selection, and diagnostics.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) available as an option on most Touring models for enhanced braking control.
Connectivity
H D Connect:
Some models may have the foundation for H-D Connect features, though full integration was more common in later years. The manual will cover associated electronic modules.
🔧 Maintenance
Service Intervals
Initial Service:
First service typically at 1,000 miles (1,600 km) or 6 months, whichever comes first.
Subsequent Service:
Subsequent services recommended every 5,000 miles (8,000 km) or 12 months, whichever comes first. Key items include engine oil and filter change, belt inspection, brake inspection.
Major Service Intervals:
Specific intervals for spark plugs, transmission/primary fluid changes (typically every 10,000-20,000 miles, check manual for specifics).
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 20W-50 Full Synthetic Motorcycle Oil (or equivalent JASO FD/API SG approved 20W-50). Capacity approx. 4 US quarts (3.8 L) with filter.
Brake Fluid:
DOT 4 fluid. (Check manual for specific formulations and bleed procedures).
Clutch Fluid:
DOT 4 fluid for hydraulic clutch systems. (Check manual for specific formulations).
Coolant:
N/A (Air-cooled engines)
Known Issues
Cam Chain Tensioners:
Early Twin Cam models (pre-2007) experienced wear on cam chain tensioners. 2010 models use hydraulic tensioners which are generally more robust, but inspection is still recommended.
Primary Bearing:
Potential for primary compensator issues or stator failure, though less common on later Twin Cams. The manual will detail inspection procedures.
Exhaust Leaks:
Exhaust gaskets and header pipe connections can sometimes develop leaks over time, leading to ticking noises.
Electrical Connectors:
Corrosion or loose connections in wiring harnesses can cause intermittent electrical issues, particularly in harsh weather conditions. The manual's wiring diagrams are crucial here.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson, established 1903, is an American icon synonymous with cruiser motorcycles, known for their V-twin engines, distinctive styling, and strong rider community.
Model Evolution
Touring Lineage:
The Touring line has evolved from early FL models, focusing on long-distance comfort, luggage capacity, and rider amenities. The 2010 models represent the maturity of the Twin Cam platform with significant technological integration.
Twin Cam Platform:
The Twin Cam engine platform, introduced in 1999, became the backbone of Harley-Davidson's lineup, offering improved performance and reliability over the Evolution Big Twin.
Production
Manufacturing Location:
Primarily York, Pennsylvania, USA; Milwaukee, Wisconsin, USA (for some components/assembly).
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
Harley-Davidson Touring models are consistently recognized for their long-distance comfort, styling, and performance within the motorcycle industry. Specific awards for the 2010 model year may vary, but the platform itself has a strong reputation.
Ratings
Customer Satisfaction:
Generally high customer satisfaction ratings for build quality, comfort, and the overall riding experience, though maintenance costs and complexity are often noted.
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