Harley FLHTCUTG Tri Glide Ultra Classic 2010 Service Repair Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTCUTG Tri Glide Ultra Classic Year: 2010 Variant: Trike Codes Chassis Code: FLHTCUTG 👋 Introduction Market Position Target Audience: Do-it-yourself enthusiasts and experienced motorcycle mechanics Value Proposition: Inexpensive way to keep vehicle working properly, cost savings over professional mechanics Key Features Completeness: COMPLETE official full factory service repair manual Convenience: Digital format is less expensive and more convenient than paper manuals Learning Resource: Enhances knowledge and understanding of vehicle systems 📋 Manual Details Coverage Areas Primary Coverage: Complete Service, Repair, and Workshop Manual Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Specifications Page Count Estimated Pages: Hundreds (exact count not specified, but implies comprehensive) Manual Type Type: Factory Service Repair Manual Language Language: English Format Digital Format: PDF Accessibility: Printable, Accessible on Windows, Mac, Smartphones, Tablets, Web Browser 📖 Manual Coverage Systems Covered Engine Management: Engine, Fuel System, Cooling System, Lubrication System, Engine Removal/Installation Drivetrain: Clutch, Drive, Transmission, Final Drive Chassis And Suspension: Chassis, Wheels/Tires, Brakes, Suspension, Steering, Frame Electrical And Lighting: Electrical System, Wiring Diagram Procedures Included Routine Maintenance: Scheduled Maintenance, Fluid Checks, Filter Replacements Repair Operations: Step-by-step repair instructions based on complete disassembly Diagnostics: Troubleshooting guidance for common and complex issues Technical Depth Depth Of Information: Complete factory service information, suitable for DIY and experienced mechanics Visual Aids: Hundreds of photos and illustrations 📊 Manual Specifications File Format File Type: PDF Software Requirements: Adobe PDF Reader, Winzip (free) Print Quality Printability: Fully Printable (entire manual or selected pages) Binding Type Digital Binding: N/A (Digital file) Paper Type Digital Paper Type: N/A (Digital file) Licensing Expiry: No expiry dates Fees: No extra fees ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Air-Cooled (likely Twin Cam 103 or similar, common for this era and model) Displacement: 1690cc (103 cubic inches) - *Based on common specification for this model year and trim* Performance Horsepower: Not explicitly stated in product info, but typically in the 70-80 HP range for this engine. Manual would contain exact figures. Torque: Not explicitly stated in product info, but typically in the 90-100 lb-ft range. Manual would contain exact figures. Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Unleaded Gasoline Cooling System Cooling Method: Air-Cooled Lubrication System Oil Type: Harley-Davidson recommends specific V-Twin specific engine oil (e.g., SYN3 or equivalent). Manual would specify viscosity and API rating. Engine Removal Installation Procedure Coverage: Comprehensive instructions for engine removal and installation will be included. 🔧 Transmission Standard Transmission Type: 6-Speed Cruise Drive Optional Optional Transmissions: N/A for this model year and trim Features Clutch Type: Hydraulically Actuated, Multi-plate Wet Clutch Transmission Fluid Type: Harley-Davidson Formula+ Transmission Oil or equivalent. Manual will specify capacity and viscosity. 📐 Dimensions Exterior Length: 107.5 in (2730.5 mm) - *Approximate, check manual for exact specification* Width: 56.7 in (1440.2 mm) - *Approximate, check manual for exact specification* Height: 59.6 in (1513.8 mm) - *Approximate, check manual for exact specification* Weights Dry Weight: 919 lbs (416.9 kg) - *Approximate, check manual for exact specification* Gross Vehicle Weight Rating (Gvwr): Not explicitly stated, but typically around 1360 lbs for trikes. Manual will confirm. 🛡️ Safety Features Ratings Crash Test Ratings: Not applicable to motorcycle/trike segment in the same way as automobiles. Active Features Braking System: Integrated front and rear braking system, likely with ABS. Manual details ABS operation and bleeding. Lighting: Halogen headlight, LED tail lights and turn signals. Manual covers bulb replacement and electrical diagnostics. Passive Features Passenger Safety: Rear seating with backrest and armrests, providing enhanced stability for passenger. 💡 Technology Features Infotainment Audio System: Harley-Davidson Factory installed audio system with AM/FM, CB radio, and intercom (typical for Ultra models). Manual covers diagnostics and repair. Navigation: GPS navigation system likely integrated into the infotainment unit. Manual may cover basic operation and troubleshooting. Driver Assistance ABS: Anti-lock Braking System (ABS) is a key safety feature for this model, detailed in the manual. Connectivity Cruise Control: Electronic cruise control is standard on the Ultra Classic, with diagnostic and repair procedures in the manual. 🔧 Maintenance Service Intervals First Service: Typically at 1,000 miles (1,600 km). Manual will detail specific checks and adjustments. Subsequent Services: Recommended at 5,000 mile (8,000 km) or 12-month intervals. Manual provides a detailed schedule. Fluid Specifications Engine Oil Capacity: Approximately 4.0 quarts (3.8 liters). Manual will confirm exact capacity and type. Primary Chain Case Oil Capacity: Approximately 2.6 quarts (2.5 liters). Manual will confirm. Transmission Oil Capacity: Approximately 2.8 quarts (2.7 liters). Manual will confirm. Brake Fluid Type: DOT 4. Manual specifies for ABS and non-ABS systems. Coolant Type: Not applicable (air-cooled engine). Known Issues Common Wear Items: Brake pads, tires, clutch plates (depending on usage), spark plugs. Electrical Diagnostics: The manual's detailed wiring diagrams and troubleshooting steps are crucial for addressing potential electrical gremlins. Trike Specific Maintenance: Differential fluid checks and potential adjustments...
Step-by-step repair instructions based on complete disassembly
Diagnostics:
Troubleshooting guidance for common and complex issues
Technical Depth
Depth Of Information:
Complete factory service information, suitable for DIY and experienced mechanics
Visual Aids:
Hundreds of photos and illustrations
📊 Manual Specifications
File Format
File Type:
PDF
Software Requirements:
Adobe PDF Reader, Winzip (free)
Print Quality
Printability:
Fully Printable (entire manual or selected pages)
Binding Type
Digital Binding:
N/A (Digital file)
Paper Type
Digital Paper Type:
N/A (Digital file)
Licensing
Expiry:
No expiry dates
Fees:
No extra fees
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Air-Cooled (likely Twin Cam 103 or similar, common for this era and model)
Displacement:
1690cc (103 cubic inches) - *Based on common specification for this model year and trim*
Performance
Horsepower:
Not explicitly stated in product info, but typically in the 70-80 HP range for this engine. Manual would contain exact figures.
Torque:
Not explicitly stated in product info, but typically in the 90-100 lb-ft range. Manual would contain exact figures.
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded Gasoline
Cooling System
Cooling Method:
Air-Cooled
Lubrication System
Oil Type:
Harley-Davidson recommends specific V-Twin specific engine oil (e.g., SYN3 or equivalent). Manual would specify viscosity and API rating.
Engine Removal Installation
Procedure Coverage:
Comprehensive instructions for engine removal and installation will be included.
🔧 Transmission
Standard
Transmission Type:
6-Speed Cruise Drive
Optional
Optional Transmissions:
N/A for this model year and trim
Features
Clutch Type:
Hydraulically Actuated, Multi-plate Wet Clutch
Transmission Fluid Type:
Harley-Davidson Formula+ Transmission Oil or equivalent. Manual will specify capacity and viscosity.
📐 Dimensions
Exterior
Length:
107.5 in (2730.5 mm) - *Approximate, check manual for exact specification*
Width:
56.7 in (1440.2 mm) - *Approximate, check manual for exact specification*
Height:
59.6 in (1513.8 mm) - *Approximate, check manual for exact specification*
Weights
Dry Weight:
919 lbs (416.9 kg) - *Approximate, check manual for exact specification*
Gross Vehicle Weight Rating (Gvwr):
Not explicitly stated, but typically around 1360 lbs for trikes. Manual will confirm.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable to motorcycle/trike segment in the same way as automobiles.
Active Features
Braking System:
Integrated front and rear braking system, likely with ABS. Manual details ABS operation and bleeding.
Lighting:
Halogen headlight, LED tail lights and turn signals. Manual covers bulb replacement and electrical diagnostics.
Passive Features
Passenger Safety:
Rear seating with backrest and armrests, providing enhanced stability for passenger.
💡 Technology Features
Infotainment
Audio System:
Harley-Davidson Factory installed audio system with AM/FM, CB radio, and intercom (typical for Ultra models). Manual covers diagnostics and repair.
Navigation:
GPS navigation system likely integrated into the infotainment unit. Manual may cover basic operation and troubleshooting.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) is a key safety feature for this model, detailed in the manual.
Connectivity
Cruise Control:
Electronic cruise control is standard on the Ultra Classic, with diagnostic and repair procedures in the manual.
🔧 Maintenance
Service Intervals
First Service:
Typically at 1,000 miles (1,600 km). Manual will detail specific checks and adjustments.
Subsequent Services:
Recommended at 5,000 mile (8,000 km) or 12-month intervals. Manual provides a detailed schedule.
Fluid Specifications
Engine Oil Capacity:
Approximately 4.0 quarts (3.8 liters). Manual will confirm exact capacity and type.
Primary Chain Case Oil Capacity:
Approximately 2.6 quarts (2.5 liters). Manual will confirm.
Transmission Oil Capacity:
Approximately 2.8 quarts (2.7 liters). Manual will confirm.
Brake Fluid Type:
DOT 4. Manual specifies for ABS and non-ABS systems.
Coolant Type:
Not applicable (air-cooled engine).
Known Issues
Common Wear Items:
Brake pads, tires, clutch plates (depending on usage), spark plugs.
Electrical Diagnostics:
The manual's detailed wiring diagrams and troubleshooting steps are crucial for addressing potential electrical gremlins.
Trike Specific Maintenance:
Differential fluid checks and potential adjustments specific to the trike rear end.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Harley-Davidson is an iconic American motorcycle manufacturer with a rich history dating back to 1903, known for its touring motorcycles.
Model Evolution
Trike Development:
The Tri Glide Ultra Classic represents Harley-Davidson's dedicated entry into the three-wheeled touring motorcycle market, building on their extensive touring platform expertise.
Production
Manufacturing Location:
York, Pennsylvania, USA (Harley-Davidson Vehicle Operations)
🏆 Awards & Recognition
Recognitions
Model Awards:
While specific awards for the 2010 Tri Glide Ultra Classic aren't detailed here, Harley-Davidson touring models consistently receive praise for comfort and capability in industry reviews.
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