2010 Husqvarna TE 310-450-510 TC 450 TXC 450-510 SMR 450-510 Workshop Service Repair Manual Download 10 PDF
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Basic Information Identification Make: Husqvarna Model Lineup: TE 310, TE 450, TE 510, TC 450, TXC 450, TXC 510, SMR 450, SMR 510 Year: 2010 Introduction Market Position Segment: High-performance off-road motorcycles (Enduro and Motocross/Supermoto variants). Competitive Analysis Key Competitors: KTM EXC/MXC series, Yamaha WR/YZ series, Honda CRF series, Kawasaki KXF series, Suzuki RM-Z series. Key Features Husqvarna Strengths: Known for potent engines, advanced chassis design, premium suspension components (often Ohlins/Marzocchi), and competitive pricing relative to performance. Manual Value Proposition Completeness: The 'Most Complete OEM' designation suggests it's the official factory service manual, offering unparalleled accuracy and depth. Manual Details Coverage Areas Covered Models: TE 310, TE 450, TE 510, TC 450, TXC 450, TXC 510, SMR 450, SMR 510 Technical Sections: Engine, Transmission, Chassis, Electrical System, Fuel System, Suspension, Brakes, Bodywork, Troubleshooting, Maintenance, Specifications Page Count Estimated Page Count: Approximately 500+ pages (estimated based on typical workshop manuals of this scope) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital Download (PDF) Manual Coverage Systems Covered Engine: Detailed diagrams, disassembly/reassembly procedures, component testing, specifications for 310cc, 450cc, and 510cc engines. Transmission: Clutch operation, gearbox disassembly/reassembly, shift mechanism, lubrication, and specifications. Chassis Suspension: Front fork (Marzocchi/ Sachs), rear shock absorber (Ohlins/Sachs), linkage system, steering head bearings, wheel bearings, wheel balancing. Brakes: Brake caliper service, master cylinder overhaul, hydraulic system bleeding, pad replacement, disc inspection, and specifications. Electrical System: Wiring diagrams, ignition system, lighting, starter motor, battery charging system, fuses, switches, and troubleshooting. Fuel System: Carburetor (Keihin FCR) or fuel injection system servicing, fuel pump, fuel filter, fuel lines, and tank maintenance. Cooling System: Radiator, coolant hoses, water pump, thermostat, and coolant specifications. Procedures Included Maintenance: Routine checks, oil changes, filter replacements, spark plug service, chain adjustment, lubrication points, valve clearance adjustment. Troubleshooting: Diagnostic procedures for common problems, symptom-based troubleshooting guides, error code interpretation (if applicable). Repair: Step-by-step instructions for disassembly, cleaning, inspection, repair, and reassembly of all major vehicle components. Rebuilds: Comprehensive guides for engine and transmission rebuilds, including torque specifications and clearances. Specifications Data: Torque values, clearances, fluid capacities, electrical resistance values, and performance data. Technical Depth Level: Comprehensive OEM-level detail, suitable for professional mechanics and experienced DIY enthusiasts. Diagnostics: Advanced diagnostic procedures, including electrical system testing and troubleshooting. Component Testing: Detailed procedures for testing individual components (e.g., ignition coils, fuel injectors, sensors). Manual Specifications File Format Type: PDF Searchability: Likely text-searchable, allowing quick access to specific information. Printability: Printable for use in a workshop environment. Print Quality Image Resolution: High resolution for clear diagrams and images. Binding Type Digital Format: N/A (Digital Download) Paper Type Digital Format: N/A (Digital Download) Engine Specifications Primary Engine Type: Four-stroke, single-cylinder (liquid-cooled) Bore X Stroke Te310: Approx. 76mm x 66.4mm Bore X Stroke Te450/Tc450/Txc450/Smr450: Approx. 95mm x 63.4mm Bore X Stroke Te510/Txc510/Smr510: Approx. 98mm x 72.4mm Valve Train: DOHC, 4 valves per cylinder Performance Horsepower Estimate Te310: Approx. 35-40 HP Horsepower Estimate Te450/Tc450/Txc450/Smr450: Approx. 45-50 HP Horsepower Estimate Te510/Txc510/Smr510: Approx. 50-55 HP Fuel System Induction Type: Mikuni BSR42/Keihin FCR 41 (carbureted models), Electronic Fuel Injection (EFI) for some models/markets. Fuel Type: Unleaded gasoline, minimum 91 octane recommended. Lubrication System: Integrated gearbox and engine lubrication system (wet sump or semi-dry sump depending on specific model variant). Transmission Standard Type: 6-speed constant mesh Optional Type: N/A (standard across models) Features Clutch: Hydraulically operated, multi-plate wet clutch Gear Ratios: Specific ratios detailed within the manual for each model variant. Fluid Specifications Type: SAE 10W/40 or 15W/50 high-quality motorcycle engine oil (refer to manual for exact specification and API rating). Dimensions Exterior Length Approx Te: Approx. 2200 mm (Varies by model) Width Approx Te: Approx. 800 mm (Varies by model) Height Approx Te: Approx. 1250 mm (Varies by model) Weights Dry Weight Te310: Approx. 105 kg Dry Weight Te450/Tc450: Approx. 113 kg Dry Weight Te510/Tc510: Approx. 115 kg Fuel Tank Capacity: Typically 7-9 Liters (Varies by model) Wheelbase Measurement: Approx. 1460-1490 mm (Varies by model) Safety Features Ratings Crash Test Data: N/A (Off-road motorcycles are not subjected to standard automotive crash testing). Active Features Brakes: Hydraulic disc brakes front and rear (e.g., Brembo calipers on many models). Suspension: Adjustable front forks and rear shock absorbers for optimal control and stability. Passive Features Ergonomics: Designed for rider control and comfort during demanding off-road conditions. Lighting: Headlight and taillight for visibility and trail riding regulations. Technology Features Infotainment Features: N/A (Dedicated off-road performance motorcycles focus on essential rider input and feedback, not infotainment). Driver Assistance Features: N/A (No electronic rider aids like ABS or traction control typically found on these models). Connectivity Features: N/A Engine Management System: Electronic Ignition System (CDI or ECU controlled), potentially with basic EFI mapping on some variants. Maintenance Service Intervals Oil Change: Every 15-20 hours of operation or annually (refer to manual for precise recommendations based on usage). Air...
Known for potent engines, advanced chassis design, premium suspension components (often Ohlins/Marzocchi), and competitive pricing relative to performance.
Manual Value Proposition
Completeness:
The 'Most Complete OEM' designation suggests it's the official factory service manual, offering unparalleled accuracy and depth.
Manual Details
Coverage Areas
Covered Models:
TE 310, TE 450, TE 510, TC 450, TXC 450, TXC 510, SMR 450, SMR 510
Likely text-searchable, allowing quick access to specific information.
Printability:
Printable for use in a workshop environment.
Print Quality
Image Resolution:
High resolution for clear diagrams and images.
Binding Type
Digital Format:
N/A (Digital Download)
Paper Type
Digital Format:
N/A (Digital Download)
Engine Specifications
Primary Engine
Type:
Four-stroke, single-cylinder (liquid-cooled)
Bore X Stroke Te310:
Approx. 76mm x 66.4mm
Bore X Stroke Te450/Tc450/Txc450/Smr450:
Approx. 95mm x 63.4mm
Bore X Stroke Te510/Txc510/Smr510:
Approx. 98mm x 72.4mm
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower Estimate Te310:
Approx. 35-40 HP
Horsepower Estimate Te450/Tc450/Txc450/Smr450:
Approx. 45-50 HP
Horsepower Estimate Te510/Txc510/Smr510:
Approx. 50-55 HP
Fuel System
Induction Type:
Mikuni BSR42/Keihin FCR 41 (carbureted models), Electronic Fuel Injection (EFI) for some models/markets.
Fuel Type:
Unleaded gasoline, minimum 91 octane recommended.
Lubrication
System:
Integrated gearbox and engine lubrication system (wet sump or semi-dry sump depending on specific model variant).
Transmission
Standard
Type:
6-speed constant mesh
Optional
Type:
N/A (standard across models)
Features
Clutch:
Hydraulically operated, multi-plate wet clutch
Gear Ratios:
Specific ratios detailed within the manual for each model variant.
Fluid Specifications
Type:
SAE 10W/40 or 15W/50 high-quality motorcycle engine oil (refer to manual for exact specification and API rating).
Dimensions
Exterior
Length Approx Te:
Approx. 2200 mm (Varies by model)
Width Approx Te:
Approx. 800 mm (Varies by model)
Height Approx Te:
Approx. 1250 mm (Varies by model)
Weights
Dry Weight Te310:
Approx. 105 kg
Dry Weight Te450/Tc450:
Approx. 113 kg
Dry Weight Te510/Tc510:
Approx. 115 kg
Fuel Tank Capacity:
Typically 7-9 Liters (Varies by model)
Wheelbase
Measurement:
Approx. 1460-1490 mm (Varies by model)
Safety Features
Ratings
Crash Test Data:
N/A (Off-road motorcycles are not subjected to standard automotive crash testing).
Active Features
Brakes:
Hydraulic disc brakes front and rear (e.g., Brembo calipers on many models).
Suspension:
Adjustable front forks and rear shock absorbers for optimal control and stability.
Passive Features
Ergonomics:
Designed for rider control and comfort during demanding off-road conditions.
Lighting:
Headlight and taillight for visibility and trail riding regulations.
Technology Features
Infotainment
Features:
N/A (Dedicated off-road performance motorcycles focus on essential rider input and feedback, not infotainment).
Driver Assistance
Features:
N/A (No electronic rider aids like ABS or traction control typically found on these models).
Connectivity
Features:
N/A
Engine Management
System:
Electronic Ignition System (CDI or ECU controlled), potentially with basic EFI mapping on some variants.
Maintenance
Service Intervals
Oil Change:
Every 15-20 hours of operation or annually (refer to manual for precise recommendations based on usage).
Air Filter Cleaning:
After every few rides or as conditions dictate.
Spark Plug Replacement:
Refer to manual, typically every 50-100 hours or as indicated by performance.
Valve Clearance Check:
Every 50-100 hours of operation (critical for engine longevity).
Fluid Specifications
Engine Oil:
SAE 10W/40 or 15W/50 Motorcycle specific (JASO MA/MA2 rated).
Coolant:
Ethylene glycol-based coolant, 50/50 mix with distilled water. Check manual for specific brand/type recommendation.
Brake Fluid:
DOT 4 recommended for hydraulic systems.
Fork Oil:
Specific weight and type (e.g., SAE 5W or 7.5W) depending on fork model, detailed in manual.
Known Issues
Potential Wear Items:
Clutch plates, piston rings, valve guides/seals, wheel bearings, fork seals, swingarm/linkage bearings due to high-performance usage.
Common Failures:
Can include premature wear on certain engine components if maintenance intervals are not strictly followed, especially in hard-use scenarios. Electrical connector corrosion in off-road environments.
Vehicle History
Brand Heritage
Origin:
Husqvarna Motorcycles is one of the oldest motorcycle manufacturers in the world, founded in Sweden in 1903.
Specialization:
Long history of success in off-road racing, including motocross, enduro, and desert racing.
Model Evolution
2010 Lineup:
Represents a significant evolution in Husqvarna's off-road offerings, incorporating modern technology and performance enhancements from previous generations. These models often featured updated engine management, chassis geometry, and suspension components.
Production
Ownership Changes:
During the period leading up to and including 2010, Husqvarna underwent ownership changes (e.g., acquisition by BMW Motorrad in 2007), which influenced development and model strategies.
Awards & Recognition
Recognitions
Racing Success:
Husqvarna motorcycles of this era have a strong lineage in off-road racing, with many models and riders achieving victories and championships in various disciplines.
Ratings
Review Consensus:
Generally well-regarded for their powerful engines, sophisticated suspension, and competitive performance in their respective classes (enduro and supermoto).
Certifications
Compliance:
Built to meet off-road motorcycle regulations for various markets.
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