🏷️ Basic Information Identification Make: Kawasaki Model: KLX 250S Model Variant: KLX250VA Year: 2010 👋 Introduction Market Position Market Segment: Dual-sport motorcycle, versatile for on-road and off-road use Competitive Analysis Competitors: Honda CRF250L, Yamaha WR250R, Suzuki DR-Z400S Key Features Versatility: Designed for both commuting and trail riding Suspension: Long-travel suspension for off-road capability Value Proposition Owner Benefit: Enables owners to perform maintenance and repairs, saving costs and gaining knowledge 📋 Manual Details Coverage Areas Primary Coverage: Repair and overhaul of Kawasaki KLX 250S KLX250VA 2010 Scope Of Repair: From routine maintenance to extensive engine and transmission disassembly and overhaul. Page Count Total Pages: 558 Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, repair, and overhaul Transmission: Complete transmission disassembly, repair, and overhaul Fuel System: Fuel injection system, fuel pump, injectors, fuel tank, lines Ignition System: Ignition coil, spark plug, CDI unit, timing Lubrication System: Oil pump, oil passages, oil filter, oil change procedures Exhaust System: Exhaust pipes, muffler, catalytic converter (if applicable) Electrical System: Wiring diagrams, battery, charging system, lighting, starting system, sensors Bodywork: Fairings, seat, handlebars, fenders, fuel tank cover, frame components Suspension: Front forks (KYB SSS), rear shock absorber (Uni-Trak), adjustment procedures Brakes: Front and rear brake systems, caliper maintenance, fluid replacement, bleeding Cooling System: Radiator, fan, coolant, thermostat Wheels And Tires: Wheel bearing maintenance, tire replacement, rim specifications Chassis: Frame integrity, steering head bearings Procedures Included Maintenance: Tune-ups, routine servicing, oil changes, filter replacements, chain adjustment Removal Installation: Comprehensive removal and installation procedures for all major components Assembly Disassembly: Detailed step-by-step guides for component assemblies and disassemblies Troubleshooting: Diagnostic procedures for common issues and malfunctions Repair: In-depth repair instructions for all vehicle systems Proprietary Components: Includes instructions for proprietary Kawasaki components and guidance for manufacturer-specific repairs of sourced parts. Technical Depth Depth: Comprehensive, from basic maintenance to full engine and transmission rebuilds Assumed Knowledge: Technician fully conversant with general automobile practices, emphasis on product-specific aspects 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Yes, printable Binding Type Binding: Digital (PDF Download) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, DOHC, four-valve, single-cylinder Displacement: 249 cc Bore X Stroke: 72.0 x 61.1 mm Cooling System: Liquid-cooled Performance Horsepower: Approx. 20-22 HP (varies by region/tuning) Torque: Approx. 13-15 lb-ft (varies by region/tuning) Fuel System Fuel Delivery: Digital Fuel Injection (DFI) Fuel Type: Unleaded gasoline Lubrication System Oil Type: SAE 10W-40 API SG or SH motorcycle oil Oil Capacity: Approx. 1.7 liters (without filter change), 1.9 liters (with filter change) 🔧 Transmission Standard Type: 6-speed, constant mesh Features Clutch: Wet, multi-disc Final Drive: O-ring sealed chain Fluid Specifications Transmission Oil: Refer to engine oil specifications (shared sump) 📐 Dimensions Exterior Overall Length: 2,200 mm (86.6 in) Overall Width: 830 mm (32.7 in) Overall Height: 1,220 mm (48.0 in) Wheelbase: 1,430 mm (56.3 in) Ground Clearance: 255 mm (10.0 in) Seat Height: 865 mm (34.1 in) Weights Curb Weight: Approx. 138 kg (304.2 lbs) Fuel Tank Capacity: 11.0 liters (2.9 US gal) 🛡️ Safety Features Ratings Safety Certifications: Meets relevant motorcycle safety standards (e.g., DOT, ECE for applicable markets) Active Features Brakes: Disc brakes front and rear for reliable stopping power Passive Features Lighting: Headlight, taillight, turn signals for visibility 💡 Technology Features Infotainment Display: Digital instrument cluster (speedometer, tachometer, odometer, trip meters, fuel gauge, clock) Driver Assistance ABS: ABS (Anti-lock Braking System) was an option on some models, but not standard for the 2010 KLX250S in all markets. Connectivity Connectivity Features: N/A (basic motorcycle technology) 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km (3,700 miles) or 6 months Air Filter Cleaning: Every 6,000 km (3,700 miles) or 6 months Spark Plug Replacement: Every 12,000 km (7,500 miles) Valve Clearance Check: Every 12,000 km (7,500 miles) Fluid Specifications Brake Fluid: DOT 3 or DOT 4 Coolant: Kawasaki All Season Motorcycle Coolant or equivalent (50/50 mix with distilled water) Known Issues Common Wear Items: Clutch plates, chain and sprockets, brake pads, wheel bearings Potential Trouble Spots: Fuel injection system can be sensitive to fuel quality; suspension seals may require periodic inspection. Tools Required Special Tools: Torque wrench, specialized Kawasaki tools for specific adjustments (detailed in manual). 📚 Vehicle History Brand Heritage Kawasaki Heritage: Kawasaki Heavy Industries has a long history in motorcycle manufacturing, known for performance and durability. Model Evolution Klx Lineage: The KLX line has evolved from earlier dual-sport models, with the 250S representing a modern iteration with fuel injection and updated suspension. Production Manufacturing Origin: Likely manufactured in Japan 🏆 Awards & Recognition Recognitions Industry Recognition: The KLX 250S has generally received positive reviews for its versatility and affordability in the dual-sport segment.