The KLX250VA, produced in 2010, is a versatile dual-sport motorcycle engineered for riders who seek capability both on and off the pavement. This lightweight machine excels in a variety of riding environments, from city commuting to challenging trail exploration. Its design emphasizes a balance of performance and reliability, making it a popular choice for those who value a dependable and adaptable riding experience. The KLX250VA is recognized for its robust construction and its ability to handle diverse terrain, reflecting a legacy of producing durable and user-friendly motorcycles. This comprehensive factory service repair manual provides detailed guidance for the maintenance, troubleshooting, and repair of your 2010 KLX250VA. It covers all major systems, including the engine, transmission, chassis, and electrical components, with step-by-step instructions, diagnostic procedures, and essential technical specifications. The manual is designed to assist owners and technicians in performing everything from routine maintenance, such as oil changes and valve adjustments, to more complex repairs and system diagnostics, ensuring the longevity and optimal performance of the motorcycle. 🏷️ Basic Information Identification Make: Kawasaki Model: KLX250VA Year: 2010 Variant: KLX250VA (Specific trim details not provided in product info, assumed standard model) Codes Manual Product Code: KLX250VA2010PDF 👋 Introduction Market Position Segment: Dual-sport / Enduro motorcycle Target Audience: Riders seeking a capable off-road machine with street-legal capabilities, and owners requiring detailed technical information for maintenance and repair. Competitive Analysis Competitors: Honda CRF250L, Yamaha WR250R, Suzuki DR-Z250 (within its segment and displacement class) Key Features Vehicle Attributes: Lightweight, versatile, capable on and off-road, suitable for commuting and trail riding. Manual Value Proposition: Provides essential, authoritative information to maintain and repair the KLX250VA, empowering owners and reducing reliance on potentially less knowledgeable third-party resources. 📋 Manual Details Coverage Areas Coverage: Complete official factory service repair manual Page Count Page Count: Hundreds of pages (exact number not specified, typical for full service manuals) Manual Type Manual Type: Factory Service Repair Manual Language Language: English (presumed for a factory manual marketed in English speaking regions) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine assembly, disassembly, inspection, repair, tuning, specifications, lubrication, cooling system, fuel system (carburetor/injection details based on model year specifics), ignition system, exhaust system Transmission: Clutch operation, transmission assembly/disassembly, gear selection, lubrication, maintenance, troubleshooting Chassis: Frame, suspension (front forks, rear shock), steering system, wheel and tire inspection and replacement, braking system (hydraulic front and rear, including caliper and master cylinder service), chain and sprockets Electrical: Wiring diagrams, lighting system (headlight, taillight, turn signals), battery, charging system (stator, regulator/rectifier), starting system (starter motor, starter clutch), ignition system, instrumentation, diagnostic codes (if applicable) Bodywork And Fittings: Fairings, body panels, seat, fuel tank removal/installation, fenders, levers, footpegs, mirrors, luggage mounting points Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements (air, oil), spark plug replacement, chain adjustment, brake fluid changes, tire pressure checks, valve clearance checks/adjustments Troubleshooting: Diagnostic charts, common problems, symptom-based troubleshooting, electrical system diagnostics, engine performance issues Repair: Detailed step-by-step instructions for component disassembly, inspection, repair, and reassembly for all major systems Torque Specifications: Torque values for all critical fasteners and assemblies Special Tools: Identification and usage of specialized tools required for specific procedures Technical Depth Depth: Comprehensive, covering from basic maintenance to full engine rebuilds and complex electrical diagnostics. Suitable for professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable PDF, allowing for quick information retrieval Print Quality Print Options: Printable in its entirety or by individual pages Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, 4-valve single cylinder Displacement: 249 cc Bore X Stroke: 72.0 x 61.2 mm Compression Ratio: 11.0:1 Performance Horsepower: Approximately 22-24 hp (factory specification, actual may vary slightly) Torque: Approximately 16-18 lb-ft (factory specification) Fuel System Fuel Delivery: Carburetor (Keihin CVK34 - specific details will be in the manual) Fuel Type: Unleaded gasoline Fuel Capacity: Approximately 2.1 US gallons (9.5 liters) Lubrication Oil Type: SAE 10W-40 API SG or higher (confirm with manual for exact specification) Oil Capacity: Approximately 1.5 US quarts (1.4 liters) (with filter change) 🔧 Transmission Standard Transmission Type: Constant mesh, 6-speed return Clutch Type: Wet, multi-disc Final Drive: Chain drive Features Gear Ratios: Detailed gear ratios available in manual Transmission Fluid: Manual specifies internal engine oil as transmission lubricant 📐 Dimensions Exterior Length: Approx. 84.8 inches (2,155 mm) Width: Approx. 32.3 inches (820 mm) Height: Approx. 46.7 inches (1,185 mm) Wheelbase: Approx. 56.5 inches (1,435 mm) Ground Clearance: Approx. 11.2 inches (285 mm) Weights Curb Weight: Approx. 291.1 lbs (132 kg) (wet) Dry Weight: Approx. 275.6 lbs (125 kg) Load Capacity: Consult manual for specific payload ratings and luggage options 🛡️ Safety Features Ratings Safety Certifications: DOT/EPA/CARB compliant for street use (varies by region, manual will confirm)...