🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 550
Year:
2012-2013
Generation
Platform Designation:
Next Generation Sportsman Chassis
Codes
Vin Code Start Year:
2012
Vin Code End Year:
2013
👋 Introduction
Market Position
Target Audience:
Polaris Sportsman 550 owners and technicians seeking detailed repair and maintenance guidance.
Competitive Analysis
Value Proposition:
Provides factory-level repair information for DIY enthusiasts and professional mechanics, enabling cost-effective maintenance and repairs.
Key Features
Manual Attributes:
Step-by-step instructions, detailed illustrations, troubleshooting sections, system-specific diagrams.
📋 Manual Details
Coverage Areas
Models Covered:
Sportsman 550, Sportsman 550 EPS, Sportsman 550 EPS International, Sportsman 550 / EPS / INTL, Sportsman X2 550 / INTL, Sportsman Touring 550 / INTL, Sportsman X2 550 / Tour 550 / INTL
Manual Scope:
Covers all aspects of repair for the complete vehicle, illustrating removal and installation of components in a step-by-step fashion.
Page Count
Estimated Page Count:
N/A (Digital Download)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Primary Language:
English
Format
Delivery Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine And Drivetrain:
Engine, Fuel System, Cooling System, Transmission, Clutching, Final Drive
Chassis And Body:
Body and Frame, Steering and Suspension, Brakes
Electrical And Diagnostics:
Electrical System, Wiring Diagrams, Troubleshooting
Powertrain:
Detailed coverage of engine components (pistons, cylinders, valves, lubrication, cooling), fuel delivery, ignition, exhaust, transmission, clutches, and final drive differentials.
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements
Repair And Rebuild:
Component removal and installation, engine rebuilds, transmission overhauls, suspension repairs
Diagnostics:
Troubleshooting guides, symptom-based diagnostics
Special Tools:
Identifies and describes the use of specialized tools required for certain repair procedures.
Technical Depth
Depth Of Coverage:
Comprehensive (from basic maintenance to complete rebuilds and diagnostics)
Electrical Diagnostics:
In-depth electrical troubleshooting, including component testing, wiring harness diagnostics, and interpretation of wiring diagrams.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Visual Elements:
High-quality pictures, diagrams, illustrations, exploded parts views
Binding Type
Digital Equivalent:
N/A (Downloadable, viewable on various devices)
Paper Type
Digital Equivalent:
N/A (Digital)
Software Requirements
Viewing Software:
No special software required (standard PDF reader compatible)
⚙️ Engine Specifications
Primary Engine
Engine Type:
ProStar 550 EFI SOHC 4-Valve
Displacement:
549cc
Fuel System:
Electronic Fuel Injection (EFI)
Performance
Cooling System:
Liquid-Cooled
Horsepower:
Typically around 40 HP (specific figures may vary slightly)
Torque:
Refer to manual for precise torque specifications and engine performance data.
🔧 Transmission
Standard
Transmission Type:
Automatic PVT (Polaris Variable Transmission) with Engine Braking
Optional
Drive Modes:
2WD/AWD (On-Demand)
Features
Gear Selection:
High/Low range, Neutral, Reverse, Park
📐 Dimensions
Exterior
Length:
83 in (210.8 cm) for standard Sportsman 550
Width:
46 in (116.8 cm) for standard Sportsman 550
Height:
48 in (121.9 cm) for standard Sportsman 550
Weights
Dry Weight:
Approx. 660 lbs (299.4 kg) for standard Sportsman 550
Towing Capacity:
1500 lbs (680 kg)
Rack Capacity Front:
200 lbs (90.7 kg)
Rack Capacity Rear:
400 lbs (181.4 kg)
🛡️ Safety Features
Ratings
Rollover Protection:
N/A (ATV design)
Active Features
Braking System:
Hydraulic Disc Brakes (Front and Rear), Engine Braking
Passive Features
Lighting:
Dual Halogen/LED Headlights, Tail/Brake Lights
💡 Technology Features
Infotainment
Display Features:
Digital gauge cluster with speedometer, tachometer, odometer, trip meter, fuel level, AWD indicator, high/low gear.
Driver Assistance
Eps Availability:
Available on EPS models (Electronic Power Steering) for reduced steering effort.
Connectivity
Accessory Ports:
12V DC outlet for charging accessories.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/hours; typically every 100 hours or annually.
Air Filter Inspection:
Frequent checks recommended, especially in dusty conditions.
Fluid Specifications
Engine Oil Type:
SAE 0W-40 Synthetic (Polaris recommends specific Polaris branded oil)
Coolant Type:
Polarisкомендует Specific Coolant or a high-quality ethylene glycol coolant with corrosion inhibitors.
Brake Fluid Type:
DOT 4
Transmission Fluid Type:
Refer to manual for specific PVT fluid requirements (often specialized).
Known Issues
Common Wear Items:
Drive belts, suspension bushings, wheel bearings, brake pads.
Potential Trouble Spots:
EFI system sensors, charging system components, cooling system leaks if not properly maintained.
📚 Vehicle History
Brand Heritage
Manufacturer:
Polaris Industries
Model Evolution
Sportsman Line:
The Sportsman line is known for its comfort, performance, and utility in the ATV market, with the 550 offering a balance of power and versatility.
Production
Production Period For Manual:
2012-2013