Mitsubishi Outlander MUT-III Complete Workshop Service Repair Manual 2012
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🏷️ Basic Information Identification Make: Mitsubishi Model: Outlander Year: 2012 Codes Chassis Code: CW_Series Manual Code: MUT-III Compatible 👋 Introduction Market Position Segment: Compact Crossover SUV Usp: Accessible SUV with optional All-Wheel Drive (AWC), available in 5 and 7-seat configurations, offering a balance of practicality and affordability. Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Nissan Rogue, Ford Escape, Subaru Forester Key Features Engine Options: 2.4L Inline-4 and 3.0L V6 engines available for the 2012 model year, offering different performance characteristics. Drivetrain Options: Front-Wheel Drive (FWD) standard, with Mitsubishi's All-Wheel Control (AWC) system as an option. Seating Capacity: Available in 5-passenger or 7-passenger configurations, providing flexibility for families. 📋 Manual Details Coverage Areas Regions Covered: Global (primarily North American and European specifications referenced) Page Count Estimated Page Count: 1500+ Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (PDF likely) 📖 Manual Coverage Systems Covered Powertrain: Engine (2.4L 4J12, 3.0L 6B31 V6), Transmission (CVT, 6-speed Automatic), Drivetrain (AWD system) Chassis: Suspension (Front & Rear), Steering, Brakes (ABS, EBD, ASC), Wheels & Tires Electrical: Engine Control Module (ECM), Body Control Module (BCM), Lighting, HVAC Controls, Audio System, Navigation, Power Accessories, SRS Airbag System, Immobilizer Body And Trim: Exterior Body Panels, Interior Trim, Doors, Windows, Seats, Roof System (Sunroof) Procedures Included Maintenance: Scheduled maintenance, oil changes, fluid replacements, filter changes, tire rotation, spark plug replacement Repair: Engine overhaul, transmission repair, brake system overhaul, suspension component replacement, electrical component diagnosis and replacement, body panel repair Diagnostics: Troubleshooting guides, symptom-based diagnosis, DTC (Diagnostic Trouble Code) interpretation, wiring diagrams, component testing procedures Specifications: Torque specifications, clearances, tolerances, fluid capacities, wiring schematics, component locations Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics and MUT-III scan tool usage guidance 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable with indexed chapters for quick navigation Print Quality Resolution: High resolution, suitable for printing all diagrams and schematics Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1: 4J12 Engine Type 1: 2.4L (2360cc) DOHC MIVEC Inline-4 Horsepower 1: 168 hp @ 6000 rpm (approx.) Torque 1: 167 lb-ft @ 4100 rpm (approx.) Optional Engine Engine Code 2: 6B31 Engine Type 2: 3.0L (2998cc) SOHC V6 Horsepower 2: 230 hp @ 6250 rpm (approx.) Torque 2: 215 lb-ft @ 3750 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Multi-Point Injection (MPI) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Cooling System Coolant Type: DIA QUEEN SUPER LONG LIFE COOLANT (Green) 🔧 Transmission Standard Transmission Type 1: CVT (Continuously Variable Transmission) Gearing 1: Simulated 6-speed with Sportronic™ shifter Optional Transmission Type 2: 6-Speed Automatic Transmission with Sportronic™ Gearing 2: 6 forward gears, 1 reverse Features Awc Integration: All-Wheel Control (AWC) system integrated with transmission and braking systems. Fluid Specifications Cvt Fluid: DIA QUEEN CVTF-J1 (or equivalent) Automatic Transmission Fluid: DIA QUEEN ATF-J3 (or equivalent) 📐 Dimensions Exterior Length: 179.7 inches Width: 70.8 inches Height: 65.7 inches (with roof rails: 67.1 inches) Wheelbase: 105.1 inches Interior Passenger Volume: 95.0 cu ft (5-seat), 104.4 cu ft (7-seat) Cargo Cargo Volume Behind 3Rd Row: 8.8 cu ft (7-seat) Cargo Volume Behind 2Nd Row: 34.7 cu ft (5-seat), 30.4 cu ft (7-seat with 3rd row folded) Cargo Volume Behind 1St Row: 77.1 cu ft (5-seat), 79.6 cu ft (7-seat with 2nd & 3rd rows folded) Weights Curb Weight Min: 3,417 lbs (2.4L FWD) Curb Weight Max: 3,902 lbs (3.0L AWD) Towing Towing Capacity: 1,500 lbs (when properly equipped, consult owner's manual for specifics) 🛡️ Safety Features Ratings NHTSA Overall Rating: 4-Star (2012 model year, variations may exist by specific test) IIHS Top Safety Pick: Yes (for models with optional crash avoidance features) Active Features Traction Control: Active Stability Control (ASC) with Traction Control (TCL) Braking: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA) AWD System: S-AWC (Super All-Wheel Control) system with selectable modes (Normal, Snow, Lock) Passive Features Airbags: Driver and front passenger airbags, front side-impact airbags, side-curtain airbags for all rows. Seatbelts: 3-point seatbelts with pre-tensioners and force limiters for front seats, LATCH child seat anchors. Child Safety: Child-proof rear door locks, lower anchors and tethers for children (LATCH). 💡 Technology Features Infotainment Audio System: Rockford-Fosgate premium audio system available on higher trims, featuring subwoofer and amplifier. Standard systems include AM/FM, CD, MP3 playback. Navigation: Optional HDD navigation system with touch screen interface. Connectivity: Bluetooth hands-free calling and audio streaming available on select trims. USB port for media playback. Driver Assistance Cruise Control: Standard electronic cruise control. Rearview Camera: Optional rearview camera system integrated with the navigation or audio display. Keyless Entry: Keyless entry system with remote keyless operation and engine start button available on higher...
Engine Control Module (ECM), Body Control Module (BCM), Lighting, HVAC Controls, Audio System, Navigation, Power Accessories, SRS Airbag System, Immobilizer
Body And Trim:
Exterior Body Panels, Interior Trim, Doors, Windows, Seats, Roof System (Sunroof)
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics and MUT-III scan tool usage guidance
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable with indexed chapters for quick navigation
Print Quality
Resolution:
High resolution, suitable for printing all diagrams and schematics
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4J12
Engine Type 1:
2.4L (2360cc) DOHC MIVEC Inline-4
Horsepower 1:
168 hp @ 6000 rpm (approx.)
Torque 1:
167 lb-ft @ 4100 rpm (approx.)
Optional Engine
Engine Code 2:
6B31
Engine Type 2:
3.0L (2998cc) SOHC V6
Horsepower 2:
230 hp @ 6250 rpm (approx.)
Torque 2:
215 lb-ft @ 3750 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Multi-Point Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Cooling System
Coolant Type:
DIA QUEEN SUPER LONG LIFE COOLANT (Green)
🔧 Transmission
Standard Transmission
Type 1:
CVT (Continuously Variable Transmission)
Gearing 1:
Simulated 6-speed with Sportronic™ shifter
Optional Transmission
Type 2:
6-Speed Automatic Transmission with Sportronic™
Gearing 2:
6 forward gears, 1 reverse
Features
Awc Integration:
All-Wheel Control (AWC) system integrated with transmission and braking systems.
Fluid Specifications
Cvt Fluid:
DIA QUEEN CVTF-J1 (or equivalent)
Automatic Transmission Fluid:
DIA QUEEN ATF-J3 (or equivalent)
📐 Dimensions
Exterior
Length:
179.7 inches
Width:
70.8 inches
Height:
65.7 inches (with roof rails: 67.1 inches)
Wheelbase:
105.1 inches
Interior
Passenger Volume:
95.0 cu ft (5-seat), 104.4 cu ft (7-seat)
Cargo
Cargo Volume Behind 3Rd Row:
8.8 cu ft (7-seat)
Cargo Volume Behind 2Nd Row:
34.7 cu ft (5-seat), 30.4 cu ft (7-seat with 3rd row folded)
Cargo Volume Behind 1St Row:
77.1 cu ft (5-seat), 79.6 cu ft (7-seat with 2nd & 3rd rows folded)
Weights
Curb Weight Min:
3,417 lbs (2.4L FWD)
Curb Weight Max:
3,902 lbs (3.0L AWD)
Towing
Towing Capacity:
1,500 lbs (when properly equipped, consult owner's manual for specifics)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
4-Star (2012 model year, variations may exist by specific test)
IIHS Top Safety Pick:
Yes (for models with optional crash avoidance features)
Active Features
Traction Control:
Active Stability Control (ASC) with Traction Control (TCL)
Braking:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA)
AWD System:
S-AWC (Super All-Wheel Control) system with selectable modes (Normal, Snow, Lock)
Passive Features
Airbags:
Driver and front passenger airbags, front side-impact airbags, side-curtain airbags for all rows.
Seatbelts:
3-point seatbelts with pre-tensioners and force limiters for front seats, LATCH child seat anchors.
Child Safety:
Child-proof rear door locks, lower anchors and tethers for children (LATCH).
💡 Technology Features
Infotainment
Audio System:
Rockford-Fosgate premium audio system available on higher trims, featuring subwoofer and amplifier. Standard systems include AM/FM, CD, MP3 playback.
Navigation:
Optional HDD navigation system with touch screen interface.
Connectivity:
Bluetooth hands-free calling and audio streaming available on select trims. USB port for media playback.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Rearview Camera:
Optional rearview camera system integrated with the navigation or audio display.
Keyless Entry:
Keyless entry system with remote keyless operation and engine start button available on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first (under normal driving conditions).
Tire Rotation Interval:
Every 7,500 miles.
Cabin Air Filter:
Replace every 15,000 miles or 12 months.
Spark Plugs:
2.4L (4J12): Iridium plugs, replace every 105,000 miles. 3.0L (6B31): Platinum plugs, replace every 60,000 miles.
Fluid Specifications
Engine Oil Capacity:
2.4L: 4.8 US quarts (with filter). 3.0L: 5.5 US quarts (with filter).
Engine Oil Viscosity:
SAE 0W-20 (API SN or higher)
Coolant Capacity:
Approximately 6.2 US quarts (2.4L), 7.0 US quarts (3.0L)
Brake Fluid Type:
SAE J1703 or FMVSS No. 116 DOT-3
Known Issues
Cvt Reliability:
Some owners have reported premature wear or failure of the CVT, particularly with infrequent fluid changes. The manual will detail correct fluid service.
Suspension Noise:
Occasional reports of suspension component wear (e.g., struts, bushings) leading to noises over bumps.
Electrical Gremlins:
As with many vehicles of this era, minor electrical issues or sensor malfunctions can occur and are covered extensively in the manual's diagnostic sections.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Japanese automaker with a history dating back to 1917, known for ruggedness and off-road capabilities (e.g., Pajero/Montero).
Model Evolution
Outlander Generation:
Second Generation (2007-2013), this 2012 model represents the facelifted version of the second generation. Key updates often included revised styling, interior refinements, and powertrain improvements.
Production
Assembly Location:
Mainly Mizushima Plant, Kurashiki, Okayama, Japan, and also at MMNA's assembly plant in Normal, Illinois, USA for North American market.
🏆 Awards & Recognition
Recognitions
IIHS Recognition:
Achieved 'Good' ratings in front-impact, side-impact, and rear-impact crash tests by IIHS, contributing to Top Safety Pick status when equipped with specific safety features.
Consumer Reports Ratings:
Consumer Reports ratings for the 2012 model year generally placed it in the average to below-average category for reliability and owner satisfaction, particularly concerning the CVT. This manual is crucial for proactive maintenance.
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