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POLARIS SPORTSMAN 850 XP EPS 2012+ ATV Service Repair Manual

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The Polaris Sportsman 850 XP EPS is a high-performance all-terrain vehicle (ATV) designed for both demanding utility tasks and exhilarating recreational use. Building on a legacy in powersports, the Sportsman line, particularly the XP series, is recognized for its powerful 850cc twin-cylinder engine and advanced features like Electronic Power Steering (EPS) for enhanced maneuverability and reduced rider fatigue. This ATV is engineered to tackle tough terrain and heavy workloads, offering a robust blend of capability and comfort for its intended users, whether for work on the farm or adventures off the beaten path. This comprehensive workshop service repair manual provides detailed guidance for the maintenance, servicing, and repair of your Polaris Sportsman 850 XP EPS, covering models from 2012 onward. It encompasses a wide range of systems, including the engine, drivetrain, electrical components, and chassis. Within its pages, you will find step-by-step procedures for routine maintenance, component overhauls, troubleshooting common issues, and essential technical specifications. This manual is an invaluable resource for owners and technicians alike, aiming to ensure the longevity and optimal performance of the vehicle through clear, illustrated instructions. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman 850 XP EPS Model Variants Covered: Sportsman XP 850, Sportsman XP 850 EPS, Sportsman 850 Touring Model Year Coverage: 2012 Onward Vehicle Type: All-Terrain Vehicle (ATV) 👋 Introduction Market Position Positioning: High-performance utility and recreational ATV Key Features Engine Performance: Powerful 850cc twin-cylinder engine Steering: Electronic Power Steering (EPS) for enhanced maneuverability and reduced fatigue Utility: Designed for tough work and demanding off-road adventures Value Proposition Cost Effectiveness: Inexpensive way to maintain and repair the vehicle, saving on professional labor costs. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance and Troubleshooting Page Count Estimated Pages: Variable (PDF content dependent) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Digital Format: PDF Delivery Method: Download File Compression: ZIP File Size Size Mb: 72 📖 Manual Coverage Systems Covered Engine Systems: Engine Disassembly, Engine Assembly, Fuel System, EFI System, Fuel Injector, Idle Air Control, Engine Coolant, Cooling System, Radiator System, Water Pump, Ignition Coil, Thermostat System, Lubrication System Drivetrain Systems: PVT System, Clutch System, Final Drive, Transmission, Shift Linkage, Gear Selector Electrical Systems: Electrical System, Battery System, Starter Motor, Charging System, Ignition System, Digital Wrench System, EFI Diagnostics, Wiring Diagram Chassis Systems: Body & Framework, Steering/Suspension, Brake System Procedures Included Maintenance Procedures: Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections Repair Procedures: Component Overhaul, Part Replacement, Assembly/Disassembly Diagnostic Procedures: Troubleshooting, EFI Diagnostics, Electrical System Diagnostics Technical Procedures: Torque Specifications, Adjustments, System Calibration Technical Depth Depth: Comprehensive: From basic maintenance to complete engine and transmission rebuilds. Includes detailed diagnostics and electrical troubleshooting. User Focus: Suitable for DIY owners and experienced professional mechanics. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable page by page Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) Software Requirements Viewer: Adobe Acrobat Reader (Free Download) Extraction Tool: WinZip or WinRAR (Free Download Available) Features Illustrations: Detailed illustrations Instructions: Step-by-step written instructions Diagrams: Necessary diagrams or pictures included Searchability: Likely text-searchable within PDF reader ⚙️ Engine Specifications Primary Engine Engine Type: 850 cc Domestic Twin Cylinder, 4-Cycle, Liquid-Cooled Bore Stroke: Specifics detailed in manual Compression Ratio: Specifics detailed in manual Performance Horsepower Estimate: Approximately 77 HP (varies by specific model year, detailed in manual) Torque Estimate: Approximately 57 lb-ft (varies by specific model year, detailed in manual) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Fuel Tank Capacity: Typically 5.25 US gallons (detailed in manual) Ignition System Ignition Type: Digital CDI 🔧 Transmission Standard Transmission Type: Automatic PVT (Polaris Variable Transmission) with engine braking Drive Modes: High, Low, Reverse, Park, Neutral Features Clutch System: Roller clutch system Fluid Requirements Pvf Fluid: Specific Polaris AGL Synthetic Gearcase Lubricant (refer to manual for exact specifications and part numbers) 📐 Dimensions Exterior Length: Approximately 83.2 in (211.3 cm) (specifics vary by sub-model, check manual) Width: Approximately 48 in (121.9 cm) Height: Approximately 48.5 in (123.2 cm) Weights Dry Weight: Approximately 670 lbs (304 kg) (specifics vary by sub-model, check manual) Ground Clearance: Approximately 11 in (27.9 cm) Towing Capacity: 1500 lbs (680 kg) Rack Capacity Front: 100 lbs (45 kg) Rack Capacity Rear: 200 lbs (90 kg) 🛡️ Safety Features Active Features Braking System: Hydraulic Disc Brakes (front and rear) Parking Brake: Locking mechanism on transmission Passive Features Lighting: Dual headlights, taillight/brake light Design Considerations Frame Construction: Steel frame, detailed construction in manual 💡 Technology Features Infotainment Dashboard: Digital instrumentation cluster with speed, RPM, fuel level, gear indicator, clock, etc. Driver Assistance Eps: Electronic Power Steering (EPS) for reduced steering effort and improved control. Diagnostic Tools Digital Wrench: Features a 'Digital Wrench System' for advanced diagnostics, implying interface compatibility with diagnostic tools. Efi Engine Management: Advanced...
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Sku: 76627
Collections: ALL ATV Powersports

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POLARIS SPORTSMAN 850 XP EPS 2012+ ATV Service Repair ManualPOLARIS SPORTSMAN 850 XP EPS 2012+ ATV Service Repair ManualPOLARIS SPORTSMAN 850 XP EPS 2012+ ATV Service Repair ManualPOLARIS SPORTSMAN 850 XP EPS 2012+ ATV Service Repair Manual
The Polaris Sportsman 850 XP EPS is a high-performance all-terrain vehicle (ATV) designed for both demanding utility tasks and exhilarating recreational use. Building on a legacy in powersports, the Sportsman line, particularly the XP series, is recognized for its powerful 850cc twin-cylinder engine and advanced features like Electronic Power Steering (EPS) for enhanced maneuverability and reduced rider fatigue. This ATV is engineered to tackle tough terrain and heavy workloads, offering a robust blend of capability and comfort for its intended users, whether for work on the farm or adventures off the beaten path. This comprehensive workshop service repair manual provides detailed guidance for the maintenance, servicing, and repair of your Polaris Sportsman 850 XP EPS, covering models from 2012 onward. It encompasses a wide range of systems, including the engine, drivetrain, electrical components, and chassis. Within its pages, you will find step-by-step procedures for routine maintenance, component overhauls, troubleshooting common issues, and essential technical specifications. This manual is an invaluable resource for owners and technicians alike, aiming to ensure the longevity and optimal performance of the vehicle through clear, illustrated instructions.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 850 XP EPS
Model Variants Covered:
Sportsman XP 850, Sportsman XP 850 EPS, Sportsman 850 Touring
Model Year Coverage:
2012 Onward
Vehicle Type:
All-Terrain Vehicle (ATV)
👋 Introduction
Market Position
Positioning:
High-performance utility and recreational ATV
Key Features
Engine Performance:
Powerful 850cc twin-cylinder engine
Steering:
Electronic Power Steering (EPS) for enhanced maneuverability and reduced fatigue
Utility:
Designed for tough work and demanding off-road adventures
Value Proposition
Cost Effectiveness:
Inexpensive way to maintain and repair the vehicle, saving on professional labor costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Secondary Coverage:
Maintenance and Troubleshooting
Page Count
Estimated Pages:
Variable (PDF content dependent)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
Delivery Method:
Download
File Compression:
ZIP
File Size
Size Mb:
72
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine Disassembly, Engine Assembly, Fuel System, EFI System, Fuel Injector, Idle Air Control, Engine Coolant, Cooling System, Radiator System, Water Pump, Ignition Coil, Thermostat System, Lubrication System
Drivetrain Systems:
PVT System, Clutch System, Final Drive, Transmission, Shift Linkage, Gear Selector
Electrical Systems:
Electrical System, Battery System, Starter Motor, Charging System, Ignition System, Digital Wrench System, EFI Diagnostics, Wiring Diagram
Chassis Systems:
Body & Framework, Steering/Suspension, Brake System
Procedures Included
Maintenance Procedures:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections
Repair Procedures:
Component Overhaul, Part Replacement, Assembly/Disassembly
Diagnostic Procedures:
Troubleshooting, EFI Diagnostics, Electrical System Diagnostics
Technical Procedures:
Torque Specifications, Adjustments, System Calibration
Technical Depth
Depth:
Comprehensive: From basic maintenance to complete engine and transmission rebuilds. Includes detailed diagnostics and electrical troubleshooting.
User Focus:
Suitable for DIY owners and experienced professional mechanics.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Printable page by page
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
Software Requirements
Viewer:
Adobe Acrobat Reader (Free Download)
Extraction Tool:
WinZip or WinRAR (Free Download Available)
Features
Illustrations:
Detailed illustrations
Instructions:
Step-by-step written instructions
Diagrams:
Necessary diagrams or pictures included
Searchability:
Likely text-searchable within PDF reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
850 cc Domestic Twin Cylinder, 4-Cycle, Liquid-Cooled
Bore Stroke:
Specifics detailed in manual
Compression Ratio:
Specifics detailed in manual
Performance
Horsepower Estimate:
Approximately 77 HP (varies by specific model year, detailed in manual)
Torque Estimate:
Approximately 57 lb-ft (varies by specific model year, detailed in manual)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Typically 5.25 US gallons (detailed in manual)
Ignition System
Ignition Type:
Digital CDI
🔧 Transmission
Standard
Transmission Type:
Automatic PVT (Polaris Variable Transmission) with engine braking
Drive Modes:
High, Low, Reverse, Park, Neutral
Features
Clutch System:
Roller clutch system
Fluid Requirements
Pvf Fluid:
Specific Polaris AGL Synthetic Gearcase Lubricant (refer to manual for exact specifications and part numbers)
📐 Dimensions
Exterior
Length:
Approximately 83.2 in (211.3 cm) (specifics vary by sub-model, check manual)
Width:
Approximately 48 in (121.9 cm)
Height:
Approximately 48.5 in (123.2 cm)
Weights
Dry Weight:
Approximately 670 lbs (304 kg) (specifics vary by sub-model, check manual)
Ground Clearance:
Approximately 11 in (27.9 cm)
Towing Capacity:
1500 lbs (680 kg)
Rack Capacity Front:
100 lbs (45 kg)
Rack Capacity Rear:
200 lbs (90 kg)
🛡️ Safety Features
Active Features
Braking System:
Hydraulic Disc Brakes (front and rear)
Parking Brake:
Locking mechanism on transmission
Passive Features
Lighting:
Dual headlights, taillight/brake light
Design Considerations
Frame Construction:
Steel frame, detailed construction in manual
💡 Technology Features
Infotainment
Dashboard:
Digital instrumentation cluster with speed, RPM, fuel level, gear indicator, clock, etc.
Driver Assistance
Eps:
Electronic Power Steering (EPS) for reduced steering effort and improved control.
Diagnostic Tools
Digital Wrench:
Features a 'Digital Wrench System' for advanced diagnostics, implying interface compatibility with diagnostic tools.
Efi
Engine Management:
Advanced EFI system for optimal fuel delivery and performance across various conditions.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 100 hours or 12 months, refer to manual for precise intervals based on usage.
Air Filter:
Inspect every 50 hours, clean/replace as needed. Specific interval in manual.
Spark Plug:
Replace per manual's recommended interval (e.g., 300 hours).
Transmission Fluid:
Inspect every 50 hours, change per manual's recommended interval (e.g., 100 hours).
Fluid Specifications
Engine Oil:
SAE 5W-50 Synthetic (Polaris recommends specific formulation, refer to manual for exact specification and part number)
Coolant:
50/50 mixture of antifreeze and distilled water (use ethylene glycol-based, refer to manual for specific type and capacity)
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for exact specification)
Known Issues
Common Wear Items:
PVT belt wear, suspension components, brake pads (typical for high-usage ATVs)
Troubleshooting Focus:
EFI system issues, starting problems, cooling system performance are common areas addressed in service manuals.
📚 Vehicle History
Brand Heritage
Brand:
Polaris Industries
Specialty:
Long-standing manufacturer of ATVs, snowmobiles, and powersports vehicles.
Model Evolution
Sportsman Line:
The Sportsman line has been a flagship for Polaris, known for its blend of utility and performance.
Xp Series:
The XP series represents an evolution towards more powerful engines and advanced features like EPS.
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