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2012 Yamaha Grizzly 550 700 Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly Year: 2012 Product Type: Repair Manual / Factory Service Manual Codes Covered Model Codes: • YFM5FGB • YFM5FGHB • YFM5FGPB • YFM5FGPHB • YFM7FGPB • YFM7FGPHB • YFM7FGPSEB 👋 Introduction Market Position Market Position: The Yamaha Grizzly series, particularly the 550 and 700 models, is a highly regarded line of utility ATVs known for their robust performance, reliable four-wheel drive systems, and comfort for extended riding. This manual targets owners and independent repair shops seeking to maintain and repair these capable off-road vehicles. Competitive Analysis Competitive Analysis: Competes with other major ATV manufacturers like Polaris (Sportsman series), Honda (FourTrax series), and Can-Am (Outlander series). The Grizzly line is often praised for its independent front suspension (IFS) and powerful engine options. Key Features Key Features: • Covers both 550cc and 700cc models. • Instant digital download. • Comprehensive coverage of all vehicle systems. • Detailed step-by-step repair procedures. • Includes illustrations, diagrams, and exploded views. • Troubleshooting guides for common issues. • No special software required for viewing (PDF compatible). 📋 Manual Details Coverage Areas Coverage Areas: • General Information • Maintenance • Fuel System • Cooling System • Engine • Transmission • Clutching • Final Drive • Body and Frame • Steering and Suspension • Brakes • Electrical • Wiring Diagrams Page Count Page Count: Not specified in product information, typical for comprehensive service manuals to exceed 500 pages. Manual Type Manual Type: Factory Service Manual (FSM) / Repair Manual Language Language: English (assumed based on product description) Format Format: Digital Downloadable (PDF) 📖 Manual Coverage Systems Covered Systems Covered: • Engine Mechanical & Lubrication • Fuel Injection System (EFI) • Ignition System • Cooling System (Radiator, Fan, Thermostat) • Exhaust System • Drivetrain (CVT Transmission, Drive Shafts, Differentials) • Braking System (Hydraulic Disc Brakes) • Steering System • Suspension System (Front and Rear) • Electrical System (Lighting, Starting, Charging) • Chassis and Frame • Body Panels and Trim • Wheels and Tires Procedures Included Procedures Included: • Routine Maintenance (Oil Changes, Filter Replacements, Lubrication) • Component Removal and Installation • Disassembly and Assembly of Major Components (Engine, Transmission, Suspension) • Troubleshooting Diagnostic Procedures • Repair of Specific Systems • Torque Specifications • Electrical System Diagnostics and Wiring Diagram Interpretation • Exploded Views and Part Breakdowns • Service Information and Technical Tips Technical Depth Technical Depth: Comprehensive, covering all aspects of maintenance, service, and repair from basic checks to complete rebuilds. Includes detailed step-by-step instructions and diagnostic information. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: Designed to be identical in content and clarity to a professionally printed manual. Assumed high resolution for diagrams and images. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type 550: 4-stroke, SOHC, 4-valve, Liquid-cooled, 530cc, Single-cylinder Engine Type 700: 4-stroke, DOHC, 4-valve, Liquid-cooled, 686cc, Single-cylinder (with Yamaha Fuel Injection - YFI) Performance Bore X Stroke 550: 95.0 mm x 73.2 mm Bore X Stroke 700: 100.0 mm x 85.0 mm Fuel System Fuel System 550: Mikuni BSR42 carburetor Fuel System 700: Electronic Fuel Injection (EFI), 44mm throttle body Cooling System Cooling System: Pressurized, liquid-cooled with electric fan Lubrication Lubrication System: Wet sump with oil cooler (on some models) 🔧 Transmission Standard Transmission Type: Yamaha Constant Velocity (YCC-T) automatic transmission with Engine Braking System (EBS) Optional Gear Selection: H, L, N, R, P (Forward, Neutral, Reverse, Park) Features Drive System: Ultramatic® V-belt automatic transmission with selectable 2WD/4WD and differential lock (On-Command™ system) Fluid Specs Transmission Fluid Type: Yamaha's recommended ATV gear oil or equivalent SAE 10W-30 API SG or higher. 📐 Dimensions Exterior Overall Length Approx: 2,140 mm (84.3 in) for 700, slightly less for 550 Overall Width Approx: 1,170 mm (46.1 in) for 700, slightly less for 550 Overall Height Approx: 1,270 mm (50.0 in) for 700, slightly less for 550 Weights Dry Weight Approx 550: 274 kg (604 lbs) Dry Weight Approx 700: 279 kg (615 lbs) Towing Capacity: 600 kg (1,322 lbs) Cargo Capacity Front Rack: 45 kg (99 lbs) Cargo Capacity Rear Rack: 85 kg (187 lbs) 🛡️ Safety Features Ratings Safety Ratings: ATVs are not subject to standard automotive crash ratings. Safety relies on proper operation, rider skill, and maintenance as outlined in the manual. Active Features Active Safety Features: • Engine Braking System (EBS) for controlled descents • On-Command™ 2WD/4WD system for optimal traction • Differential lock for extreme terrain Passive Features Passive Safety Features: • Heavy-duty frame construction • Hydraulic disc brakes on all wheels • Full-coverage floorboards • Comfortable seating and ergonomic controls 💡 Technology Features Infotainment Infotainment Features: Basic digital instrument cluster displaying speed, odometer, trip meter, fuel level, gear indicator, 4WD mode, and warning lights. No advanced infotainment...
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Type: Atv
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Sku: 104705
Collections: ALL ATV Powersports

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2012 Yamaha Grizzly 550 700 Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly
Year:
2012
Product Type:
Repair Manual / Factory Service Manual
Codes
Covered Model Codes:
• YFM5FGB
• YFM5FGHB
• YFM5FGPB
• YFM5FGPHB
• YFM7FGPB
• YFM7FGPHB
• YFM7FGPSEB
👋 Introduction
Market Position
Market Position:
The Yamaha Grizzly series, particularly the 550 and 700 models, is a highly regarded line of utility ATVs known for their robust performance, reliable four-wheel drive systems, and comfort for extended riding. This manual targets owners and independent repair shops seeking to maintain and repair these capable off-road vehicles.
Competitive Analysis
Competitive Analysis:
Competes with other major ATV manufacturers like Polaris (Sportsman series), Honda (FourTrax series), and Can-Am (Outlander series). The Grizzly line is often praised for its independent front suspension (IFS) and powerful engine options.
Key Features
Key Features:
• Covers both 550cc and 700cc models.
• Instant digital download.
• Comprehensive coverage of all vehicle systems.
• Detailed step-by-step repair procedures.
• Includes illustrations, diagrams, and exploded views.
• Troubleshooting guides for common issues.
• No special software required for viewing (PDF compatible).
📋 Manual Details
Coverage Areas
Coverage Areas:
• General Information
• Maintenance
• Fuel System
• Cooling System
• Engine
• Transmission
• Clutching
• Final Drive
• Body and Frame
• Steering and Suspension
• Brakes
• Electrical
• Wiring Diagrams
Page Count
Page Count:
Not specified in product information, typical for comprehensive service manuals to exceed 500 pages.
Manual Type
Manual Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English (assumed based on product description)
Format
Format:
Digital Downloadable (PDF)
📖 Manual Coverage
Systems Covered
Systems Covered:
• Engine Mechanical & Lubrication
• Fuel Injection System (EFI)
• Ignition System
• Cooling System (Radiator, Fan, Thermostat)
• Exhaust System
• Drivetrain (CVT Transmission, Drive Shafts, Differentials)
• Braking System (Hydraulic Disc Brakes)
• Steering System
• Suspension System (Front and Rear)
• Electrical System (Lighting, Starting, Charging)
• Chassis and Frame
• Body Panels and Trim
• Wheels and Tires
Procedures Included
Procedures Included:
• Routine Maintenance (Oil Changes, Filter Replacements, Lubrication)
• Component Removal and Installation
• Disassembly and Assembly of Major Components (Engine, Transmission, Suspension)
• Troubleshooting Diagnostic Procedures
• Repair of Specific Systems
• Torque Specifications
• Electrical System Diagnostics and Wiring Diagram Interpretation
• Exploded Views and Part Breakdowns
• Service Information and Technical Tips
Technical Depth
Technical Depth:
Comprehensive, covering all aspects of maintenance, service, and repair from basic checks to complete rebuilds. Includes detailed step-by-step instructions and diagnostic information.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
Designed to be identical in content and clarity to a professionally printed manual. Assumed high resolution for diagrams and images.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type 550:
4-stroke, SOHC, 4-valve, Liquid-cooled, 530cc, Single-cylinder
Engine Type 700:
4-stroke, DOHC, 4-valve, Liquid-cooled, 686cc, Single-cylinder (with Yamaha Fuel Injection - YFI)
Performance
Bore X Stroke 550:
95.0 mm x 73.2 mm
Bore X Stroke 700:
100.0 mm x 85.0 mm
Fuel System
Fuel System 550:
Mikuni BSR42 carburetor
Fuel System 700:
Electronic Fuel Injection (EFI), 44mm throttle body
Cooling System
Cooling System:
Pressurized, liquid-cooled with electric fan
Lubrication
Lubrication System:
Wet sump with oil cooler (on some models)
🔧 Transmission
Standard
Transmission Type:
Yamaha Constant Velocity (YCC-T) automatic transmission with Engine Braking System (EBS)
Optional
Gear Selection:
H, L, N, R, P (Forward, Neutral, Reverse, Park)
Features
Drive System:
Ultramatic® V-belt automatic transmission with selectable 2WD/4WD and differential lock (On-Command™ system)
Fluid Specs
Transmission Fluid Type:
Yamaha's recommended ATV gear oil or equivalent SAE 10W-30 API SG or higher.
📐 Dimensions
Exterior
Overall Length Approx:
2,140 mm (84.3 in) for 700, slightly less for 550
Overall Width Approx:
1,170 mm (46.1 in) for 700, slightly less for 550
Overall Height Approx:
1,270 mm (50.0 in) for 700, slightly less for 550
Weights
Dry Weight Approx 550:
274 kg (604 lbs)
Dry Weight Approx 700:
279 kg (615 lbs)
Towing Capacity:
600 kg (1,322 lbs)
Cargo Capacity Front Rack:
45 kg (99 lbs)
Cargo Capacity Rear Rack:
85 kg (187 lbs)
🛡️ Safety Features
Ratings
Safety Ratings:
ATVs are not subject to standard automotive crash ratings. Safety relies on proper operation, rider skill, and maintenance as outlined in the manual.
Active Features
Active Safety Features:
• Engine Braking System (EBS) for controlled descents
• On-Command™ 2WD/4WD system for optimal traction
• Differential lock for extreme terrain
Passive Features
Passive Safety Features:
• Heavy-duty frame construction
• Hydraulic disc brakes on all wheels
• Full-coverage floorboards
• Comfortable seating and ergonomic controls
💡 Technology Features
Infotainment
Infotainment Features:
Basic digital instrument cluster displaying speed, odometer, trip meter, fuel level, gear indicator, 4WD mode, and warning lights. No advanced infotainment system.
Driver Assistance
Driver Assistance Features:
Electronic Fuel Injection (EFI) on 700 model for optimized fuel delivery and performance. On-Command™ 4WD system for seamless switching between 2WD and 4WD. Engine Braking System (EBS).
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Initial Service Interval:
First service typically recommended at 1000 km or 6 months, whichever comes first. This includes checking and adjusting various components.
Engine Oil Change Interval:
Every 1000 km or 6 months (whichever comes first) using Yamalube 4 (10W-40) or equivalent.
Air Filter Cleaning Interval:
Every 1000 km or more frequently in dusty conditions.
Spark Plug Replacement Interval:
Every 4000 km.
Fluid Specifications
Engine Oil Type Capacity:
Yamalube 4 (10W-40) or equivalent, 2.3 L (2.4 US qt) without filter change, 2.5 L (2.6 US qt) with filter change.
Coolant Type:
Yamaha All-Weather Engine Coolant or equivalent 50/50 mix of ethylene glycol based coolant and de-ionized water.
Brake Fluid Type:
DOT 4
Known Issues
Common Issues:
• CVT belt wear (especially under heavy use)
• Radiator fan motor failure
• Water pump seal leaks
• Starter motor issues
• Wheel bearing wear
• EFI sensor malfunctions (on 700 model)
Torque Specs
Engine Oil Drain Plug Torque:
25 Nm (18.4 lb-ft)
Wheel Nut Torque:
40 Nm (30 lb-ft)
📚 Vehicle History
Brand Heritage
Brand Heritage:
Yamaha Motor Company, established in 1955, has a long-standing reputation for producing high-quality motorcycles, ATVs, marine products, and musical instruments. Their expertise in engine design and robust engineering is evident in the Grizzly line.
Model Evolution
Model Evolution:
The Grizzly line has evolved significantly since its introduction, with the 660 being a predecessor to the 700. Key advancements include the switch from a carburetor to fuel injection on the 700, the introduction of electric power steering (EPS) on some models, and refinements in the Ultramatic® CVT system and On-Command™ 4WD.
Production
Production Region:
Primarily manufactured in Japan and the United States.
🏆 Awards & Recognition
Recognitions
Industry Recognitions:
The Yamaha Grizzly line consistently receives positive reviews from ATV enthusiasts and publications for its durability, performance, and off-road capability. Specific awards for the 2012 model may vary but the series is generally highly rated.
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