🏷️ Basic Information Identification Make: Yamaha Model: Grizzly Year: 2012 Product Type: Repair Manual / Factory Service Manual Codes Covered Model Codes: • YFM5FGB • YFM5FGHB • YFM5FGPB • YFM5FGPHB • YFM7FGPB • YFM7FGPHB • YFM7FGPSEB 👋 Introduction Market Position Market Position: The Yamaha Grizzly series, particularly the 550 and 700 models, is a highly regarded line of utility ATVs known for their robust performance, reliable four-wheel drive systems, and comfort for extended riding. This manual targets owners and independent repair shops seeking to maintain and repair these capable off-road vehicles. Competitive Analysis Competitive Analysis: Competes with other major ATV manufacturers like Polaris (Sportsman series), Honda (FourTrax series), and Can-Am (Outlander series). The Grizzly line is often praised for its independent front suspension (IFS) and powerful engine options. Key Features Key Features: • Covers both 550cc and 700cc models. • Instant digital download. • Comprehensive coverage of all vehicle systems. • Detailed step-by-step repair procedures. • Includes illustrations, diagrams, and exploded views. • Troubleshooting guides for common issues. • No special software required for viewing (PDF compatible). 📋 Manual Details Coverage Areas Coverage Areas: • General Information • Maintenance • Fuel System • Cooling System • Engine • Transmission • Clutching • Final Drive • Body and Frame • Steering and Suspension • Brakes • Electrical • Wiring Diagrams Page Count Page Count: Not specified in product information, typical for comprehensive service manuals to exceed 500 pages. Manual Type Manual Type: Factory Service Manual (FSM) / Repair Manual Language Language: English (assumed based on product description) Format Format: Digital Downloadable (PDF) 📖 Manual Coverage Systems Covered Systems Covered: • Engine Mechanical & Lubrication • Fuel Injection System (EFI) • Ignition System • Cooling System (Radiator, Fan, Thermostat) • Exhaust System • Drivetrain (CVT Transmission, Drive Shafts, Differentials) • Braking System (Hydraulic Disc Brakes) • Steering System • Suspension System (Front and Rear) • Electrical System (Lighting, Starting, Charging) • Chassis and Frame • Body Panels and Trim • Wheels and Tires Procedures Included Procedures Included: • Routine Maintenance (Oil Changes, Filter Replacements, Lubrication) • Component Removal and Installation • Disassembly and Assembly of Major Components (Engine, Transmission, Suspension) • Troubleshooting Diagnostic Procedures • Repair of Specific Systems • Torque Specifications • Electrical System Diagnostics and Wiring Diagram Interpretation • Exploded Views and Part Breakdowns • Service Information and Technical Tips Technical Depth Technical Depth: Comprehensive, covering all aspects of maintenance, service, and repair from basic checks to complete rebuilds. Includes detailed step-by-step instructions and diagnostic information. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: Designed to be identical in content and clarity to a professionally printed manual. Assumed high resolution for diagrams and images. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type 550: 4-stroke, SOHC, 4-valve, Liquid-cooled, 530cc, Single-cylinder Engine Type 700: 4-stroke, DOHC, 4-valve, Liquid-cooled, 686cc, Single-cylinder (with Yamaha Fuel Injection - YFI) Performance Bore X Stroke 550: 95.0 mm x 73.2 mm Bore X Stroke 700: 100.0 mm x 85.0 mm Fuel System Fuel System 550: Mikuni BSR42 carburetor Fuel System 700: Electronic Fuel Injection (EFI), 44mm throttle body Cooling System Cooling System: Pressurized, liquid-cooled with electric fan Lubrication Lubrication System: Wet sump with oil cooler (on some models) 🔧 Transmission Standard Transmission Type: Yamaha Constant Velocity (YCC-T) automatic transmission with Engine Braking System (EBS) Optional Gear Selection: H, L, N, R, P (Forward, Neutral, Reverse, Park) Features Drive System: Ultramatic® V-belt automatic transmission with selectable 2WD/4WD and differential lock (On-Command™ system) Fluid Specs Transmission Fluid Type: Yamaha's recommended ATV gear oil or equivalent SAE 10W-30 API SG or higher. 📐 Dimensions Exterior Overall Length Approx: 2,140 mm (84.3 in) for 700, slightly less for 550 Overall Width Approx: 1,170 mm (46.1 in) for 700, slightly less for 550 Overall Height Approx: 1,270 mm (50.0 in) for 700, slightly less for 550 Weights Dry Weight Approx 550: 274 kg (604 lbs) Dry Weight Approx 700: 279 kg (615 lbs) Towing Capacity: 600 kg (1,322 lbs) Cargo Capacity Front Rack: 45 kg (99 lbs) Cargo Capacity Rear Rack: 85 kg (187 lbs) 🛡️ Safety Features Ratings Safety Ratings: ATVs are not subject to standard automotive crash ratings. Safety relies on proper operation, rider skill, and maintenance as outlined in the manual. Active Features Active Safety Features: • Engine Braking System (EBS) for controlled descents • On-Command™ 2WD/4WD system for optimal traction • Differential lock for extreme terrain Passive Features Passive Safety Features: • Heavy-duty frame construction • Hydraulic disc brakes on all wheels • Full-coverage floorboards • Comfortable seating and ergonomic controls 💡 Technology Features Infotainment Infotainment Features: Basic digital instrument cluster displaying speed, odometer, trip meter, fuel level, gear indicator, 4WD mode, and warning lights. No advanced infotainment...
The Yamaha Grizzly series, particularly the 550 and 700 models, is a highly regarded line of utility ATVs known for their robust performance, reliable four-wheel drive systems, and comfort for extended riding. This manual targets owners and independent repair shops seeking to maintain and repair these capable off-road vehicles.
Competitive Analysis
Competitive Analysis:
Competes with other major ATV manufacturers like Polaris (Sportsman series), Honda (FourTrax series), and Can-Am (Outlander series). The Grizzly line is often praised for its independent front suspension (IFS) and powerful engine options.
Key Features
Key Features:
• Covers both 550cc and 700cc models.
• Instant digital download.
• Comprehensive coverage of all vehicle systems.
• Detailed step-by-step repair procedures.
• Includes illustrations, diagrams, and exploded views.
• Troubleshooting guides for common issues.
• No special software required for viewing (PDF compatible).
📋 Manual Details
Coverage Areas
Coverage Areas:
• General Information
• Maintenance
• Fuel System
• Cooling System
• Engine
• Transmission
• Clutching
• Final Drive
• Body and Frame
• Steering and Suspension
• Brakes
• Electrical
• Wiring Diagrams
Page Count
Page Count:
Not specified in product information, typical for comprehensive service manuals to exceed 500 pages.
• Disassembly and Assembly of Major Components (Engine, Transmission, Suspension)
• Troubleshooting Diagnostic Procedures
• Repair of Specific Systems
• Torque Specifications
• Electrical System Diagnostics and Wiring Diagram Interpretation
• Exploded Views and Part Breakdowns
• Service Information and Technical Tips
Technical Depth
Technical Depth:
Comprehensive, covering all aspects of maintenance, service, and repair from basic checks to complete rebuilds. Includes detailed step-by-step instructions and diagnostic information.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
Designed to be identical in content and clarity to a professionally printed manual. Assumed high resolution for diagrams and images.
Electronic Fuel Injection (EFI), 44mm throttle body
Cooling System
Cooling System:
Pressurized, liquid-cooled with electric fan
Lubrication
Lubrication System:
Wet sump with oil cooler (on some models)
🔧 Transmission
Standard
Transmission Type:
Yamaha Constant Velocity (YCC-T) automatic transmission with Engine Braking System (EBS)
Optional
Gear Selection:
H, L, N, R, P (Forward, Neutral, Reverse, Park)
Features
Drive System:
Ultramatic® V-belt automatic transmission with selectable 2WD/4WD and differential lock (On-Command™ system)
Fluid Specs
Transmission Fluid Type:
Yamaha's recommended ATV gear oil or equivalent SAE 10W-30 API SG or higher.
📐 Dimensions
Exterior
Overall Length Approx:
2,140 mm (84.3 in) for 700, slightly less for 550
Overall Width Approx:
1,170 mm (46.1 in) for 700, slightly less for 550
Overall Height Approx:
1,270 mm (50.0 in) for 700, slightly less for 550
Weights
Dry Weight Approx 550:
274 kg (604 lbs)
Dry Weight Approx 700:
279 kg (615 lbs)
Towing Capacity:
600 kg (1,322 lbs)
Cargo Capacity Front Rack:
45 kg (99 lbs)
Cargo Capacity Rear Rack:
85 kg (187 lbs)
🛡️ Safety Features
Ratings
Safety Ratings:
ATVs are not subject to standard automotive crash ratings. Safety relies on proper operation, rider skill, and maintenance as outlined in the manual.
Active Features
Active Safety Features:
• Engine Braking System (EBS) for controlled descents
• On-Command™ 2WD/4WD system for optimal traction
• Differential lock for extreme terrain
Passive Features
Passive Safety Features:
• Heavy-duty frame construction
• Hydraulic disc brakes on all wheels
• Full-coverage floorboards
• Comfortable seating and ergonomic controls
💡 Technology Features
Infotainment
Infotainment Features:
Basic digital instrument cluster displaying speed, odometer, trip meter, fuel level, gear indicator, 4WD mode, and warning lights. No advanced infotainment system.
Driver Assistance
Driver Assistance Features:
Electronic Fuel Injection (EFI) on 700 model for optimized fuel delivery and performance. On-Command™ 4WD system for seamless switching between 2WD and 4WD. Engine Braking System (EBS).
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Initial Service Interval:
First service typically recommended at 1000 km or 6 months, whichever comes first. This includes checking and adjusting various components.
Engine Oil Change Interval:
Every 1000 km or 6 months (whichever comes first) using Yamalube 4 (10W-40) or equivalent.
Air Filter Cleaning Interval:
Every 1000 km or more frequently in dusty conditions.
Spark Plug Replacement Interval:
Every 4000 km.
Fluid Specifications
Engine Oil Type Capacity:
Yamalube 4 (10W-40) or equivalent, 2.3 L (2.4 US qt) without filter change, 2.5 L (2.6 US qt) with filter change.
Coolant Type:
Yamaha All-Weather Engine Coolant or equivalent 50/50 mix of ethylene glycol based coolant and de-ionized water.
Brake Fluid Type:
DOT 4
Known Issues
Common Issues:
• CVT belt wear (especially under heavy use)
• Radiator fan motor failure
• Water pump seal leaks
• Starter motor issues
• Wheel bearing wear
• EFI sensor malfunctions (on 700 model)
Torque Specs
Engine Oil Drain Plug Torque:
25 Nm (18.4 lb-ft)
Wheel Nut Torque:
40 Nm (30 lb-ft)
📚 Vehicle History
Brand Heritage
Brand Heritage:
Yamaha Motor Company, established in 1955, has a long-standing reputation for producing high-quality motorcycles, ATVs, marine products, and musical instruments. Their expertise in engine design and robust engineering is evident in the Grizzly line.
Model Evolution
Model Evolution:
The Grizzly line has evolved significantly since its introduction, with the 660 being a predecessor to the 700. Key advancements include the switch from a carburetor to fuel injection on the 700, the introduction of electric power steering (EPS) on some models, and refinements in the Ultramatic® CVT system and On-Command™ 4WD.
Production
Production Region:
Primarily manufactured in Japan and the United States.
🏆 Awards & Recognition
Recognitions
Industry Recognitions:
The Yamaha Grizzly line consistently receives positive reviews from ATV enthusiasts and publications for its durability, performance, and off-road capability. Specific awards for the 2012 model may vary but the series is generally highly rated.
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