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2014 Ford Fusion Energy Service And Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Fusion Energy Year: 2014 Generation Generation Designation: Second Generation (CD391) Codes Chassis Code: CD391 👋 Introduction Market Position Vehicle Segment: Mid-size sedan, Plug-in Hybrid Electric Vehicle (PHEV) Target Audience: Environmentally conscious consumers seeking fuel efficiency and reduced emissions in a comfortable sedan package. Competitive Analysis Primary Competitors: Toyota Prius, Chevrolet Volt, Hyundai Sonata Hybrid, Honda Accord Hybrid. Key Features Phev Technology: Combines a gasoline engine with electric propulsion and a plug-in charging capability for extended electric-only range. Design Philosophy: Stylish European-influenced design, comfortable interior, and advanced technology features. 📋 Manual Details Coverage Areas Covered Models: All 2014 Ford Fusion Energy models Coverage Scope: A-Z, all repairs and maintenance Page Count Page Count Estimate: Extensive (estimated 2000+ pages based on typical factory service manuals) Manual Type Manual Type: Factory Service and Repair Manual Language Language: English Format Digital Format: PDF Compatibility: Windows and Mac OS 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed coverage of the Atkinson-cycle 2.5L I4 engine, including disassembly, assembly, diagnosis, and overhaul procedures. Hybrid Powertrain: Comprehensive coverage of the electric motor, high-voltage battery system, power control unit, regenerative braking, and hybrid system diagnostics. Transmission And Drivetrain: eCVT (Electronically controlled Continuously Variable Transmission) operation, maintenance, and repair; drive axles, differential. Braking System: Hydraulic brake system, ABS, Electronic Stability Control (ESC), traction control, parking brake (electric), brake fluid specifications. Steering And Suspension: Electric Power Steering (EPAS) system, steering column, suspension components (front MacPherson strut, rear multi-link), wheel alignment specifications, tire and wheel service. Body And Chassis: Body construction, interior and exterior trim, doors, hood, glass, mirrors, seats, body panel repair, corrosion protection. Electrical System: 12V battery, charging system, starting system, multiplex communication systems (CAN Bus), lighting, power windows, locks, mirrors, instrument cluster, audio/visual systems. Climate Control: HVAC system operation, diagnosis, and repair for both conventional and hybrid components, refrigerant handling. Safety Systems: Supplemental Restraint System (SRS), airbags, seat belts, child safety seat anchors, cruise control, engine immobilizer. Emission Control: Emission control systems, evaporative emission control (EVAP), catalytic converter, oxygen sensors, exhaust system, diagnostic trouble codes (DTCs) related to emissions. Procedures Included Maintenance: Scheduled maintenance intervals, fluid checks and changes (engine oil, coolant, brake fluid, transmission fluid), filter replacements, battery maintenance. Diagnostics: Systematic troubleshooting procedures for all major vehicle systems, diagnostic trouble code (DTC) interpretation and resolution, using scan tools. Repair And Overhaul: Step-by-step instructions for component removal, installation, repair, and overhaul for all covered systems. Wiring Schematics: Complete and detailed electrical wiring diagrams for all vehicle circuits, including power distribution, grounds, and signal paths. Specifications: Torque specifications for fasteners, fluid capacities and types, wear limits, diagnostic values, alignment parameters, and other critical technical data. Technical Depth Depth: Factory-level detail suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic fluid changes to complete engine and hybrid system rebuilds. 📊 Manual Specifications File Format File Format Type: PDF (Portable Document Format) Print Quality Printability: Fully printable; users can select and print specific pages or sections. Image Quality: High-resolution diagrams and illustrations, with the ability to zoom in for enhanced detail. Binding Type Binding Type: Digital (no physical binding) Paper Type Paper Type Equivalent: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: HG (2.5L I4 Atkinson Cycle) Displacement: 2488 cc (2.5 Liters) Configuration: Inline 4-cylinder, DOHC, 16-valve Power System: Atkinson cycle for enhanced fuel efficiency Performance Combined System Horsepower: 188 hp (140 kW) Gasoline Engine Horsepower: 141 hp @ 4500 rpm Gasoline Engine Torque: 177 lb-ft @ 4500 rpm Electric Motor Power: 118 hp (88 kW) Electric Motor Torque: 159 lb-ft Fuel System Fuel Type: Unleaded gasoline Fuel Delivery: Electronic Port Fuel Injection (PFI) Hybrid Battery Type: Lithium-ion Battery Capacity: 7.6 kWh Electric Only Range: Approx. 21 miles Charging Time Level 2: Approx. 2.5 hours 🔧 Transmission Standard Transmission Type: Electronically controlled Continuously Variable Transmission (eCVT) Optional Optional Transmissions: N/A (eCVT is standard for Fusion Energy) Features Hybrid Integration: Seamless integration of gasoline engine and electric motor power for optimal efficiency and performance. Regenerative Braking: System captures energy during deceleration to recharge the high-voltage battery. 📐 Dimensions Exterior Length: 191.7 inches Width: 72.9 inches Height: 58.0 inches Wheelbase: 109.0 inches Interior Passenger Volume: Approx. 101.0 cu ft Cargo Cargo Volume Rear Seats Up: Approx. 8.2 cu ft (reduced due to battery pack) Weights Curb Weight: Approx. 3,850 lbs Gross Vehicle Weight Rating: Approx. 4,770 lbs 🛡️ Safety Features Ratings NHTSA Overall Rating: 5-Star (for 2014 Ford Fusion, specific PHEV rating may vary slightly but generally aligns) IIHS Top Safety Pick: Yes (for 2014 Ford Fusion) Active Features Electronic Stability Control: Standard, integrated with ABS and Traction Control Anti Lock Braking System: Standard, with Electronic Brake-force Distribution (EBD) Traction Control: Standard Passive Features Airbags: Front airbags, front side-impact airbags, front and rear side-curtain airbags Seat Belts: 3-point active belts with pretensioners...
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2014 Ford Fusion Energy Service And Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Fusion Energy
Year:
2014
Generation
Generation Designation:
Second Generation (CD391)
Codes
Chassis Code:
CD391
👋 Introduction
Market Position
Vehicle Segment:
Mid-size sedan, Plug-in Hybrid Electric Vehicle (PHEV)
Target Audience:
Environmentally conscious consumers seeking fuel efficiency and reduced emissions in a comfortable sedan package.
Competitive Analysis
Primary Competitors:
Toyota Prius, Chevrolet Volt, Hyundai Sonata Hybrid, Honda Accord Hybrid.
Key Features
Phev Technology:
Combines a gasoline engine with electric propulsion and a plug-in charging capability for extended electric-only range.
Design Philosophy:
Stylish European-influenced design, comfortable interior, and advanced technology features.
📋 Manual Details
Coverage Areas
Covered Models:
All 2014 Ford Fusion Energy models
Coverage Scope:
A-Z, all repairs and maintenance
Page Count
Page Count Estimate:
Extensive (estimated 2000+ pages based on typical factory service manuals)
Manual Type
Manual Type:
Factory Service and Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
Compatibility:
Windows and Mac OS
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed coverage of the Atkinson-cycle 2.5L I4 engine, including disassembly, assembly, diagnosis, and overhaul procedures.
Hybrid Powertrain:
Comprehensive coverage of the electric motor, high-voltage battery system, power control unit, regenerative braking, and hybrid system diagnostics.
Transmission And Drivetrain:
eCVT (Electronically controlled Continuously Variable Transmission) operation, maintenance, and repair; drive axles, differential.
Braking System:
Hydraulic brake system, ABS, Electronic Stability Control (ESC), traction control, parking brake (electric), brake fluid specifications.
Steering And Suspension:
Electric Power Steering (EPAS) system, steering column, suspension components (front MacPherson strut, rear multi-link), wheel alignment specifications, tire and wheel service.
Body And Chassis:
Body construction, interior and exterior trim, doors, hood, glass, mirrors, seats, body panel repair, corrosion protection.
Electrical System:
12V battery, charging system, starting system, multiplex communication systems (CAN Bus), lighting, power windows, locks, mirrors, instrument cluster, audio/visual systems.
Climate Control:
HVAC system operation, diagnosis, and repair for both conventional and hybrid components, refrigerant handling.
Safety Systems:
Supplemental Restraint System (SRS), airbags, seat belts, child safety seat anchors, cruise control, engine immobilizer.
Emission Control:
Emission control systems, evaporative emission control (EVAP), catalytic converter, oxygen sensors, exhaust system, diagnostic trouble codes (DTCs) related to emissions.
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid checks and changes (engine oil, coolant, brake fluid, transmission fluid), filter replacements, battery maintenance.
Diagnostics:
Systematic troubleshooting procedures for all major vehicle systems, diagnostic trouble code (DTC) interpretation and resolution, using scan tools.
Repair And Overhaul:
Step-by-step instructions for component removal, installation, repair, and overhaul for all covered systems.
Wiring Schematics:
Complete and detailed electrical wiring diagrams for all vehicle circuits, including power distribution, grounds, and signal paths.
Specifications:
Torque specifications for fasteners, fluid capacities and types, wear limits, diagnostic values, alignment parameters, and other critical technical data.
Technical Depth
Depth:
Factory-level detail suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic fluid changes to complete engine and hybrid system rebuilds.
📊 Manual Specifications
File Format
File Format Type:
PDF (Portable Document Format)
Print Quality
Printability:
Fully printable; users can select and print specific pages or sections.
Image Quality:
High-resolution diagrams and illustrations, with the ability to zoom in for enhanced detail.
Binding Type
Binding Type:
Digital (no physical binding)
Paper Type
Paper Type Equivalent:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
HG (2.5L I4 Atkinson Cycle)
Displacement:
2488 cc (2.5 Liters)
Configuration:
Inline 4-cylinder, DOHC, 16-valve
Power System:
Atkinson cycle for enhanced fuel efficiency
Performance
Combined System Horsepower:
188 hp (140 kW)
Gasoline Engine Horsepower:
141 hp @ 4500 rpm
Gasoline Engine Torque:
177 lb-ft @ 4500 rpm
Electric Motor Power:
118 hp (88 kW)
Electric Motor Torque:
159 lb-ft
Fuel System
Fuel Type:
Unleaded gasoline
Fuel Delivery:
Electronic Port Fuel Injection (PFI)
Hybrid Battery Type:
Lithium-ion
Battery Capacity:
7.6 kWh
Electric Only Range:
Approx. 21 miles
Charging Time Level 2:
Approx. 2.5 hours
🔧 Transmission
Standard
Transmission Type:
Electronically controlled Continuously Variable Transmission (eCVT)
Optional
Optional Transmissions:
N/A (eCVT is standard for Fusion Energy)
Features
Hybrid Integration:
Seamless integration of gasoline engine and electric motor power for optimal efficiency and performance.
Regenerative Braking:
System captures energy during deceleration to recharge the high-voltage battery.
📐 Dimensions
Exterior
Length:
191.7 inches
Width:
72.9 inches
Height:
58.0 inches
Wheelbase:
109.0 inches
Interior
Passenger Volume:
Approx. 101.0 cu ft
Cargo
Cargo Volume Rear Seats Up:
Approx. 8.2 cu ft (reduced due to battery pack)
Weights
Curb Weight:
Approx. 3,850 lbs
Gross Vehicle Weight Rating:
Approx. 4,770 lbs
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
5-Star (for 2014 Ford Fusion, specific PHEV rating may vary slightly but generally aligns)
IIHS Top Safety Pick:
Yes (for 2014 Ford Fusion)
Active Features
Electronic Stability Control:
Standard, integrated with ABS and Traction Control
Anti Lock Braking System:
Standard, with Electronic Brake-force Distribution (EBD)
Traction Control:
Standard
Passive Features
Airbags:
Front airbags, front side-impact airbags, front and rear side-curtain airbags
Seat Belts:
3-point active belts with pretensioners and load limiters
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Infotainment System:
SYNC with MyFord Touch (featuring touchscreen interface, voice commands, Bluetooth connectivity, and navigation options).
Audio System:
Optional premium Sony audio system.
Driver Assistance
Adaptive Cruise Control:
Available option.
Lane Keeping System:
Available option.
Parking Assist:
Available parallel park assist.
Connectivity
Usb Ports:
Standard, for media playback and device charging.
Smartphone Integration:
Via SYNC's Bluetooth and USB connectivity for calls, music, and basic app access.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 10,000 miles or 12 months, whichever comes first (using synthetic blend or full synthetic oil meeting Ford specifications).
Tire Rotation:
Every 5,000 miles or twice a year.
Cabin Air Filter:
Every 15,000 miles or 12 months, depending on driving conditions.
Coolant Flush:
Initial change at 105,000 miles, then every 50,000 miles or 5 years (using Motorcraft Premium Engine Coolant Yellow).
Fluid Specifications
Engine Oil Specification:
SAE 0W-20 (Ford WSS-M2C945-A or equivalent)
Engine Oil Capacity:
4.5 quarts (4.3 L) with filter
Coolant Type:
Motorcraft Premium Engine Coolant (Yellow) - Ford WSS-M97B57-A2
Brake Fluid Type:
DOT 3 (Ford High Performance DOT 3 Brake Fluid - Ford WSS-M6C65-A1)
Transmission Fluid Type:
Mercon LV (Refer to manual for specific hybrid transmission fluid, often a proprietary blend)
Known Issues
Common Complaints:
Potential for minor electrical gremlins, charging system issues, and battery performance degradation over extended time/mileage, though generally reliable.
Recall Information:
Refer to NHTSA database for any specific safety recalls issued for the 2014 Ford Fusion Energy.
📚 Vehicle History
Brand Heritage
Ford History:
Ford Motor Company, founded in 1903 by Henry Ford, a pioneering manufacturer in automotive mass production.
Model Evolution
Fusion Debut:
The Ford Fusion was introduced for the 2006 model year as a replacement for the Ford Mondeo in North America, built on the CD3 platform.
Fusion Energy Introduction:
The Fusion Energi (PHEV variant) was introduced as part of the second-generation Fusion lineup, launched for the 2013 model year, with the 2014 model representing a continuation of this generation.
Production
Manufacturing Location:
Hermosillo Stamping and Assembly Plant, Hermosillo, Sonora, Mexico
🏆 Awards & Recognition
Recognitions
Fuel Economy Awards:
Recognized for its fuel efficiency and PHEV capabilities, often praised in reviews for its blend of power and economy.
Safety Awards:
Benefited from the Ford Fusion's strong safety ratings, including NHTSA 5-Star and IIHS Top Safety Pick.
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