Chevrolet Chevy Malibu Complete Workshop Service Repair Manual 2015

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🏷️ Basic Information Identification Make: Chevrolet Model: Malibu Year: 2015 Codes Platform Code: Epsilon II 👋 Introduction Market Position Segment: Mid-size Sedan Competitors: Toyota Camry, Honda Accord, Ford Fusion, Nissan Altima, Hyundai Sonata, Kia Optima Competitive Analysis Key Selling Points: Stylish design, comfortable ride, potent turbocharged engine options, good fuel economy, comprehensive safety features. Key Features Design Philosophy: Sculpted exterior, aerodynamic profile, upscale interior appointments. Powertrain Options: Focus on turbocharged engines for a balance of power and efficiency. 📋 Manual Details Coverage Areas Engine Coverage: 1.5L Turbocharged (LXV), 2.0L Turbocharged (LTG), 2.4L Naturally Aspirated (LAF) Transmission Coverage: 6-speed Automatic (6T40, 6T45, 6T70) Body Styles Covered: 4-Door Sedan Trim Levels Covered: LS, LT, LTZ, Eco Page Count Estimated Page Count: Approximately 2000+ Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel injection, ignition, emissions control, turbocharging, engine diagnostics Transmission Systems: Automatic transmission mechanical, hydraulic control, electronic control, torque converter, servicing, diagnostics Drivetrain Systems: Front-wheel drive, axle shafts, wheel bearings, differential Suspension Systems: Front McPherson strut, rear multi-link, springs, shock absorbers, control arms, stabilizer bars, alignment specifications Steering Systems: Electric Power Steering (EPS), steering column, steering rack, tie rods Brake Systems: Front disc brakes, rear disc brakes, ABS, EBD, brake fluid specifications, bleeding procedures, parking brake Electrical Systems: Battery, charging system, starter, lighting, horn, power accessories, fuses, relays, wiring diagrams Body And Frame: Body panels, doors, windows, sunroof, interior trim, exterior trim, structural components, corrosion protection HVAC Systems: Air conditioning, heating, ventilation, climate control, refrigerant, components, servicing Safety Systems: Airbags, seat belts, SRS system diagnostics Infotainment And Electronics: Radio, navigation, Bluetooth, driver information center, instrument cluster Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement, belt replacement Diagnostic Procedures: Troubleshooting guides, DTC (Diagnostic Trouble Code) lookup, symptom-based diagnostics, sensor testing Repair Procedures: Component removal and installation, overhaul procedures, component rebuilding, timing belt/chain replacement, brake pad replacement, suspension component replacement Electrical Repair: Wiring harness repair, component replacement (alternator, starter, sensors), fuse/relay diagnosis, power window/lock repair Body Repair: Door panel removal, bumper replacement, headlight/taillight replacement, glass replacement, interior trim repair Special Tools Procedures: Identification and usage of specialized tools for specific repairs Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission overhauls, advanced diagnostics, and electrical system troubleshooting. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes Printable: Yes Print Quality Image Resolution: High-resolution diagrams and illustrations Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 1.5L (1490cc) Engine 1 Configuration: Inline 4-cylinder Engine 1 Aspiration: Turbocharged Engine 1 Horsepower: 160 hp @ 5600 rpm Engine 1 Torque: 200 lb-ft @ 1800-4700 rpm Secondary Engine Engine 2 Displacement: 2.0L (1998cc) Engine 2 Configuration: Inline 4-cylinder Engine 2 Aspiration: Turbocharged Engine 2 Horsepower: 259 hp @ 5300 rpm Engine 2 Torque: 295 lb-ft @ 1700-5000 rpm Optional Engine Engine 3 Displacement: 2.4L (2384cc) Engine 3 Configuration: Inline 4-cylinder Engine 3 Aspiration: Naturally Aspirated Engine 3 Horsepower: 182 hp @ 6200 rpm Engine 3 Torque: 171 lb-ft @ 4400 rpm Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SFI) Fuel Type: Unleaded Gasoline Recommended Octane: 87 Octane (minimum for 1.5L/2.4L), 91 Octane recommended for 2.0L Turbo for optimal performance 🔧 Transmission Standard Transmission Type: 6-speed Automatic (6T40/6T45) Optional Transmission Type Optional: 6-speed Automatic (6T70 for 2.0L Turbo) Features Transmission Features: Driver Shift Control, manual mode, adaptive shifting Fluid Specifications Transmission Fluid Type: Dexron-VI Automatic Transmission Fluid Fluid Capacities Transmission Fluid Capacity: Approx. 7.8 Liters (1.5L/2.4L), 8.7 Liters (2.0L) 📐 Dimensions Exterior Length: 191.5 inches (4864 mm) Width: 72.1 inches (1831 mm) Height: 58.2 inches (1478 mm) Wheelbase: 107.8 inches (2738 mm) Interior Front Headroom: 38.5 inches (978 mm) Rear Headroom: 37.5 inches (953 mm) Front Legroom: 42.1 inches (1069 mm) Rear Legroom: 36.5 inches (927 mm) Cargo Trunk Volume: 15.1 cubic feet (428 Liters) Weights Curb Weight: Approx. 3400 - 3700 lbs (1542 - 1678 kg) depending on engine and trim Wheels And Tires Standard Wheel Size: 16-inch or 17-inch alloy Optional Wheel Size: 18-inch or 19-inch alloy Standard Tire Size: 215/60R16 or 225/55R17 Wheel Bolt Pattern: 5x120 mm 🛡️ Safety Features Ratings NHTSA Overall Rating: 5-Star (2015 Model Year) IIHS Top Safety Pick: Yes (for models equipped with specific optional features) Active Features Active Safety Features: StabiliTrak Electronic Stability Control, Traction Control, Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Rear Vision Camera, Available Forward Collision Alert, Available Lane Departure Warning Passive Features Passive Safety Features: Frontal airbags, Side-impact airbags, Curtain airbags, Knee airbags (driver), Seatbelt pretensioners 💡 Technology Features Infotainment Infotainment System: Chevrolet MyLink infotainment system with 7-inch or 8-inch touchscreen (depending on trim and options) Features: Bluetooth connectivity for phone and...

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Description

🏷️ Basic Information

Identification

Make:

Chevrolet

Model:

Malibu

Year:

Codes

Platform Code:

Epsilon II

👋 Introduction

Market Position

Segment:

Mid-size Sedan

Competitors:

Toyota Camry, Honda Accord, Ford Fusion, Nissan Altima, Hyundai Sonata, Kia Optima

Competitive Analysis

Key Selling Points:

Stylish design, comfortable ride, potent turbocharged engine options, good fuel economy, comprehensive safety features.

Key Features

Design Philosophy:

Sculpted exterior, aerodynamic profile, upscale interior appointments.

Powertrain Options:

Focus on turbocharged engines for a balance of power and efficiency.

📋 Manual Details

Coverage Areas

Engine Coverage:

1.5L Turbocharged (LXV), 2.0L Turbocharged (LTG), 2.4L Naturally Aspirated (LAF)

Transmission Coverage:

6-speed Automatic (6T40, 6T45, 6T70)

Body Styles Covered:

4-Door Sedan

Trim Levels Covered:

LS, LT, LTZ, Eco

Page Count

Estimated Page Count:

Approximately 2000+

Manual Type

Type:

Complete Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical, lubrication, cooling, fuel injection, ignition, emissions control, turbocharging, engine diagnostics

Transmission Systems:

Automatic transmission mechanical, hydraulic control, electronic control, torque converter, servicing, diagnostics

Drivetrain Systems:

Front-wheel drive, axle shafts, wheel bearings, differential

Suspension Systems:

Front McPherson strut, rear multi-link, springs, shock absorbers, control arms, stabilizer bars, alignment specifications

Steering Systems:

Electric Power Steering (EPS), steering column, steering rack, tie rods

Brake Systems:

Front disc brakes, rear disc brakes, ABS, EBD, brake fluid specifications, bleeding procedures, parking brake

Electrical Systems:

Battery, charging system, starter, lighting, horn, power accessories, fuses, relays, wiring diagrams

Body And Frame:

Body panels, doors, windows, sunroof, interior trim, exterior trim, structural components, corrosion protection

HVAC Systems:

Air conditioning, heating, ventilation, climate control, refrigerant, components, servicing

Safety Systems:

Airbags, seat belts, SRS system diagnostics

Infotainment And Electronics:

Radio, navigation, Bluetooth, driver information center, instrument cluster

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement, belt replacement

Diagnostic Procedures:

Troubleshooting guides, DTC (Diagnostic Trouble Code) lookup, symptom-based diagnostics, sensor testing

Repair Procedures:

Component removal and installation, overhaul procedures, component rebuilding, timing belt/chain replacement, brake pad replacement, suspension component replacement

Electrical Repair:

Wiring harness repair, component replacement (alternator, starter, sensors), fuse/relay diagnosis, power window/lock repair

Body Repair:

Door panel removal, bumper replacement, headlight/taillight replacement, glass replacement, interior trim repair

Special Tools Procedures:

Identification and usage of specialized tools for specific repairs

Technical Depth

Depth:

Comprehensive, covering basic maintenance to complete engine and transmission overhauls, advanced diagnostics, and electrical system troubleshooting.

📊 Manual Specifications

File Format

File Type:

Searchable Text:

Printable:

Print Quality

Image Resolution:

High-resolution diagrams and illustrations

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine 1 Displacement:

1.5L (1490cc)

Engine 1 Configuration:

Inline 4-cylinder

Engine 1 Aspiration:

Turbocharged

Engine 1 Horsepower:

160 hp @ 5600 rpm

Engine 1 Torque:

200 lb-ft @ 1800-4700 rpm

Secondary Engine

Engine 2 Displacement:

2.0L (1998cc)

Engine 2 Configuration:

Inline 4-cylinder

Engine 2 Aspiration:

Turbocharged

Engine 2 Horsepower:

259 hp @ 5300 rpm

Engine 2 Torque:

295 lb-ft @ 1700-5000 rpm

Optional Engine

Engine 3 Displacement:

2.4L (2384cc)

Engine 3 Configuration:

Inline 4-cylinder

Engine 3 Aspiration:

Naturally Aspirated

Engine 3 Horsepower:

182 hp @ 6200 rpm

Engine 3 Torque:

171 lb-ft @ 4400 rpm

Fuel System

Fuel Delivery:

Sequential Electronic Fuel Injection (SFI)

Fuel Type:

Unleaded Gasoline

Recommended Octane:

87 Octane (minimum for 1.5L/2.4L), 91 Octane recommended for 2.0L Turbo for optimal performance

🔧 Transmission

Standard

Transmission Type:

6-speed Automatic (6T40/6T45)

Optional

Transmission Type Optional:

6-speed Automatic (6T70 for 2.0L Turbo)

Features

Transmission Features:

Driver Shift Control, manual mode, adaptive shifting

Fluid Specifications

Transmission Fluid Type:

Dexron-VI Automatic Transmission Fluid

Fluid Capacities

Transmission Fluid Capacity:

Approx. 7.8 Liters (1.5L/2.4L), 8.7 Liters (2.0L)

📐 Dimensions

Exterior

Length:

191.5 inches (4864 mm)

Width:

72.1 inches (1831 mm)

Height:

58.2 inches (1478 mm)

Wheelbase:

107.8 inches (2738 mm)

Interior

Front Headroom:

38.5 inches (978 mm)

Rear Headroom:

37.5 inches (953 mm)

Front Legroom:

42.1 inches (1069 mm)

Rear Legroom:

36.5 inches (927 mm)

Cargo

Trunk Volume:

15.1 cubic feet (428 Liters)

Weights

Curb Weight:

Approx. 3400 - 3700 lbs (1542 - 1678 kg) depending on engine and trim

Wheels And Tires

Standard Wheel Size:

16-inch or 17-inch alloy

Optional Wheel Size:

18-inch or 19-inch alloy

Standard Tire Size:

215/60R16 or 225/55R17

Wheel Bolt Pattern:

5x120 mm

🛡️ Safety Features

Ratings

NHTSA Overall Rating:

5-Star (2015 Model Year)

IIHS Top Safety Pick:

Yes (for models equipped with specific optional features)

Active Features

Active Safety Features:

StabiliTrak Electronic Stability Control, Traction Control, Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Rear Vision Camera, Available Forward Collision Alert, Available Lane Departure Warning

Passive Features

Passive Safety Features:

Frontal airbags, Side-impact airbags, Curtain airbags, Knee airbags (driver), Seatbelt pretensioners

💡 Technology Features

Infotainment

Infotainment System:

Chevrolet MyLink infotainment system with 7-inch or 8-inch touchscreen (depending on trim and options)

Features:

Bluetooth connectivity for phone and audio streaming, USB ports, auxiliary input, Pandora, Stitcher, optional navigation, optional Bose premium audio system

Driver Assistance

Available Driver Assistance:

Forward Collision Alert (FCA), Lane Departure Warning (LDW), Rear Parking Assist, Rear Cross-Traffic Alert, Side Blind Zone Alert

Connectivity

Connectivity Features:

OnStar services (including Stolen Vehicle Assistance, Remote Ignition Block), available 4G LTE Wi-Fi hotspot

Instrumentation

Instrument Cluster:

Analog gauges with integrated digital driver information center displaying fuel economy, trip information, vehicle warnings, and tire pressure monitoring (TPMS).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles or 12 months, whichever comes first (using synthetic oil), or as indicated by the Oil Life Monitoring System.

Tire Rotation Interval:

Every 7,500 miles

Engine Air Filter Replacement:

Inspect every 22,500 miles, replace as needed. Recommended replacement at 45,000 miles.

Cabin Air Filter Replacement:

Inspect every 22,500 miles, replace as needed. Recommended replacement at 45,000 miles.

Transmission Fluid Change:

Check periodically. Replacement typically based on driving conditions and mileage, consult manual or technician for specific recommendations (often 60,000 - 100,000 miles).

Spark Plug Replacement:

1.5L Turbo: 97,000 miles. 2.0L Turbo: 97,000 miles. 2.4L: 97,000 miles.

Fluid Specifications

Engine Oil Specification:

SAE 0W-20 Full Synthetic

Engine Oil Capacity:

4.0-5.0 quarts (3.8-4.7 liters) depending on engine

Coolant Type:

GM Dex-Cool (Orange, long-life)

Brake Fluid Type:

DOT 3

Known Issues

Common Wear Items:

Brake pads and rotors, suspension components (bushings, ball joints), tires, battery.

Engine Problems:

Some owners have reported oil consumption on earlier versions of the 2.4L engine. Turbocharger issues are rare but possible on high-mileage turbocharged engines. Check for intake manifold leaks on the 1.5L turbo.

Transmission Problems:

Occasional reports of rough shifting or hesitant engagement, particularly on earlier models. Ensure proper fluid maintenance.

Electrical Problems:

Battery drain issues have been reported by some owners, often related to parasitic draw from various modules. Infotainment system glitches can occur.

📚 Vehicle History

Brand Heritage

Chevrolet Heritage:

Chevrolet, founded in 1911, is one of America's oldest and most iconic automotive brands, known for its broad range of vehicles from compact cars to full-size trucks and SUVs.

Model Evolution

Malibu History Overview:

The Malibu nameplate has a long history, initially introduced as a premium trim level of the Chevrolet Chevelle in the 1960s. It evolved into its own distinct model line in 1978 and has undergone numerous redesigns and repositionings throughout its history. The 2015 model represents the eighth generation of the Malibu, which debuted for the 2008 model year and received a significant refresh for 2013.

Production

Production Location:

Kansas City, Kansas, USA

Model Year Introduction:

2013 (for this generation), refreshed for 2014 and 2015

🏆 Awards & Recognition

Recognitions

Awards History:

While specific awards for the 2015 model year are not as prominent as some competitors, the Malibu has historically received recognition for its design, safety, and value. For instance, it has often been praised for its quiet and comfortable interior and its potent optional turbocharged engine.

Ratings

Fuel Economy Ratings:

Varies by engine: 1.5L Turbo (e.g., 25 city/37 highway MPG EPA estimated), 2.0L Turbo (e.g., 20 city/30 highway MPG EPA estimated), 2.4L (e.g., 22 city/34 highway MPG EPA estimated) - actual mileage may vary.