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Kia Soul 2016 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Kia Model: Soul Year: 2016 Generation Generation Code: PS Generation Years: 2014-2019 👋 Introduction Market Position Segment: Subcompact Crossover SUV Key Appeal: Distinctive styling, spacious interior for its class, practicality, value for money. Competitive Analysis Competitors: Nissan Juke, Chevrolet Trax, Honda HR-V, Mazda CX-3, Hyundai Kona. Key Features Design Philosophy: Bold, urban-friendly, boxy yet stylish design emphasizing interior space and practicality. Interior Versatility: Kudos for its surprisingly spacious cabin and flexible seating arrangements, including the 'Magic Seats' concept for enhanced cargo capacity. 📋 Manual Details Coverage Areas Primary Coverage: Full Service, Repair, and Diagnostics Secondary Coverage: Maintenance, Troubleshooting, Electrical Schematics, Body & Trim Page Count Estimated Page Count: Approximately 2000-3000 pages (typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Manual / Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (G4FD, G4FJ), Transmission (M6CF3, A6GF1, A6LF1), Drivetrain, Exhaust System, Fuel System, Cooling System, Lubrication System Chassis: Brakes (ABS, ESC, Parking Brake), Suspension (Front & Rear), Steering System, Wheels & Tires Electrical: Engine Control Module (ECM), Powertrain Control Module (PCM), Body Control Module (BCM), Infotainment System, Lighting, Power Accessories, HVAC Controls, Safety Systems (Airbags, Seatbelts), Instrument Cluster, Wiring Diagrams Body And Interior: Body Panels, Doors, Hood, Trunk, Seats, Interior Trim, Glass, HVAC Ducts Procedures Included Maintenance: Oil Change, Filter Replacement, Spark Plug Replacement, Fluid Checks & Replenishment, Belt Inspection & Replacement Repair: Engine Overhaul, Transmission Rebuild, Brake Caliper Replacement, Suspension Component Replacement, Electrical Component Diagnosis & Replacement Diagnostics: OBD-II Codes, Diagnostic Trouble Codes (DTCs), Sensor Testing, Actuator Testing, Wiring Harness Troubleshooting Special Procedures: Timing Belt/Chain Replacement (if applicable), AC System Service, Wheel Alignment, Tire Balancing Technical Depth Depth: Comprehensive: From basic preventative maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and electrical schematics. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable for quick information retrieval. Print Quality Print Readability: High resolution images and diagrams suitable for printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1: G4FD Engine Type 1: Naturally Aspirated Inline-4 Displacement 1: 1.6 Liters (1591 cc) Bore X Stroke 1: 77.0 mm x 85.5 mm Compression Ratio 1: 10.5:1 Horsepower 1: 130 hp @ 6300 rpm Torque 1: 118 lb-ft (160 Nm) @ 4850 rpm Optional Engine Engine Code 2: G4FJ Engine Type 2: Naturally Aspirated Inline-4 Displacement 2: 2.0 Liters (1999 cc) Bore X Stroke 2: 81.0 mm x 97.0 mm Compression Ratio 2: 10.3:1 Horsepower 2: 164 hp @ 6200 rpm Torque 2: 151 lb-ft (205 Nm) @ 4000 rpm Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Recommended Octane: 87 AKI (Minimum) 🔧 Transmission Standard Standard Transmission 1 6L: 6-Speed Manual Transmission (M6CF3) Standard Transmission 2 0L: 6-Speed Automatic Transmission (A6GF1) Optional Optional Transmission: 6-Speed Automatic Transmission (A6LF1) for 2.0L models. Features Transmission Control: Electronic control with multiple shift modes (e.g., Sport Mode on some trims). Fluid Specifications Automatic Transmission Fluid: DiaQueen SP-III or equivalent (refer to manual for exact specification and capacity). Manual Transmission Fluid: API GL-4, SAE 75W/90 or equivalent (refer to manual for exact specification and capacity). 📐 Dimensions Exterior Length: 163.0 inches (4140 mm) Width: 70.9 inches (1801 mm) Height: 64.2 inches (1631 mm) Wheelbase: 101.2 inches (2570 mm) Ground Clearance: Approximately 5.1 inches (130 mm) Interior Passenger Volume: Approximately 98.4 cubic feet (2786 L) Cargo Cargo Volume Behind Rear Seat: Approximately 23.8 cubic feet (674 L) Cargo Volume With Rear Seat Folded: Approximately 63.0 cubic feet (1782 L) Weights Curb Weight 1 6L Manual: Approximately 2800 - 2900 lbs (1270 - 1315 kg) Curb Weight 2 0L Automatic: Approximately 3000 - 3100 lbs (1360 - 1406 kg) Wheels And Tires Standard Tire Size Base: 205/60R16 Optional Tire Size: 215/55R17 or 235/45R18 (depending on trim) Bolt Pattern: 5x114.3 mm (5x4.5 inches) Center Bore: 67.1 mm 🛡️ Safety Features Ratings NHTSA Overall Rating: 4 out of 5 stars (for 2016 model year). IIHS Top Safety Pick: Good ratings in most IIHS crashworthiness tests, but specific 'Top Safety Pick' status varies by year and equipment. Manual will detail specific test results. Active Features Electronic Stability Control: Standard (ESC) Anti Lock Braking System: Standard (ABS) Electronic Brake Force Distribution: Standard (EBD) Brake Assist: Standard (BAS) Passive Features Airbags: Front, front-side, and full-length side curtain airbags. Seatbelts: 3-point seatbelts with pretensioners and load limiters, LATCH system for child seats. Optional Features Driver Assistance Options: Forward Collision Warning (FCW), Lane Departure Warning System (LDWS) available on higher trims. 💡 Technology Features Infotainment Standard System: AM/FM/CD/MP3 audio system with USB and auxiliary input jacks, Bluetooth connectivity (on select trims). Optional System: Available UVO infotainment system with touchscreen display, navigation, rearview camera, and premium audio. Driver Assistance Camera Systems: Available...
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Kia Soul 2016 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Soul
Year:
2016
Generation
Generation Code:
PS
Generation Years:
2014-2019
👋 Introduction
Market Position
Segment:
Subcompact Crossover SUV
Key Appeal:
Distinctive styling, spacious interior for its class, practicality, value for money.
Competitive Analysis
Competitors:
Nissan Juke, Chevrolet Trax, Honda HR-V, Mazda CX-3, Hyundai Kona.
Key Features
Design Philosophy:
Bold, urban-friendly, boxy yet stylish design emphasizing interior space and practicality.
Interior Versatility:
Kudos for its surprisingly spacious cabin and flexible seating arrangements, including the 'Magic Seats' concept for enhanced cargo capacity.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service, Repair, and Diagnostics
Secondary Coverage:
Maintenance, Troubleshooting, Electrical Schematics, Body & Trim
Page Count
Estimated Page Count:
Approximately 2000-3000 pages (typical for comprehensive workshop manuals)
Manual Type
Manual Type:
Workshop Manual / Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (G4FD, G4FJ), Transmission (M6CF3, A6GF1, A6LF1), Drivetrain, Exhaust System, Fuel System, Cooling System, Lubrication System
Chassis:
Brakes (ABS, ESC, Parking Brake), Suspension (Front & Rear), Steering System, Wheels & Tires
Electrical:
Engine Control Module (ECM), Powertrain Control Module (PCM), Body Control Module (BCM), Infotainment System, Lighting, Power Accessories, HVAC Controls, Safety Systems (Airbags, Seatbelts), Instrument Cluster, Wiring Diagrams
Body And Interior:
Body Panels, Doors, Hood, Trunk, Seats, Interior Trim, Glass, HVAC Ducts
Procedures Included
Maintenance:
Oil Change, Filter Replacement, Spark Plug Replacement, Fluid Checks & Replenishment, Belt Inspection & Replacement
Repair:
Engine Overhaul, Transmission Rebuild, Brake Caliper Replacement, Suspension Component Replacement, Electrical Component Diagnosis & Replacement
Diagnostics:
OBD-II Codes, Diagnostic Trouble Codes (DTCs), Sensor Testing, Actuator Testing, Wiring Harness Troubleshooting
Special Procedures:
Timing Belt/Chain Replacement (if applicable), AC System Service, Wheel Alignment, Tire Balancing
Technical Depth
Depth:
Comprehensive: From basic preventative maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and electrical schematics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable for quick information retrieval.
Print Quality
Print Readability:
High resolution images and diagrams suitable for printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
G4FD
Engine Type 1:
Naturally Aspirated Inline-4
Displacement 1:
1.6 Liters (1591 cc)
Bore X Stroke 1:
77.0 mm x 85.5 mm
Compression Ratio 1:
10.5:1
Horsepower 1:
130 hp @ 6300 rpm
Torque 1:
118 lb-ft (160 Nm) @ 4850 rpm
Optional Engine
Engine Code 2:
G4FJ
Engine Type 2:
Naturally Aspirated Inline-4
Displacement 2:
2.0 Liters (1999 cc)
Bore X Stroke 2:
81.0 mm x 97.0 mm
Compression Ratio 2:
10.3:1
Horsepower 2:
164 hp @ 6200 rpm
Torque 2:
151 lb-ft (205 Nm) @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 AKI (Minimum)
🔧 Transmission
Standard
Standard Transmission 1 6L:
6-Speed Manual Transmission (M6CF3)
Standard Transmission 2 0L:
6-Speed Automatic Transmission (A6GF1)
Optional
Optional Transmission:
6-Speed Automatic Transmission (A6LF1) for 2.0L models.
Features
Transmission Control:
Electronic control with multiple shift modes (e.g., Sport Mode on some trims).
Fluid Specifications
Automatic Transmission Fluid:
DiaQueen SP-III or equivalent (refer to manual for exact specification and capacity).
Manual Transmission Fluid:
API GL-4, SAE 75W/90 or equivalent (refer to manual for exact specification and capacity).
📐 Dimensions
Exterior
Length:
163.0 inches (4140 mm)
Width:
70.9 inches (1801 mm)
Height:
64.2 inches (1631 mm)
Wheelbase:
101.2 inches (2570 mm)
Ground Clearance:
Approximately 5.1 inches (130 mm)
Interior
Passenger Volume:
Approximately 98.4 cubic feet (2786 L)
Cargo
Cargo Volume Behind Rear Seat:
Approximately 23.8 cubic feet (674 L)
Cargo Volume With Rear Seat Folded:
Approximately 63.0 cubic feet (1782 L)
Weights
Curb Weight 1 6L Manual:
Approximately 2800 - 2900 lbs (1270 - 1315 kg)
Curb Weight 2 0L Automatic:
Approximately 3000 - 3100 lbs (1360 - 1406 kg)
Wheels And Tires
Standard Tire Size Base:
205/60R16
Optional Tire Size:
215/55R17 or 235/45R18 (depending on trim)
Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Center Bore:
67.1 mm
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
4 out of 5 stars (for 2016 model year).
IIHS Top Safety Pick:
Good ratings in most IIHS crashworthiness tests, but specific 'Top Safety Pick' status varies by year and equipment. Manual will detail specific test results.
Active Features
Electronic Stability Control:
Standard (ESC)
Anti Lock Braking System:
Standard (ABS)
Electronic Brake Force Distribution:
Standard (EBD)
Brake Assist:
Standard (BAS)
Passive Features
Airbags:
Front, front-side, and full-length side curtain airbags.
Seatbelts:
3-point seatbelts with pretensioners and load limiters, LATCH system for child seats.
Optional Features
Driver Assistance Options:
Forward Collision Warning (FCW), Lane Departure Warning System (LDWS) available on higher trims.
💡 Technology Features
Infotainment
Standard System:
AM/FM/CD/MP3 audio system with USB and auxiliary input jacks, Bluetooth connectivity (on select trims).
Optional System:
Available UVO infotainment system with touchscreen display, navigation, rearview camera, and premium audio.
Driver Assistance
Camera Systems:
Available rearview camera and optional front/rear park assist sensors.
Connectivity
Bluetooth:
Standard on most trims for hands-free calling and audio streaming.
Usb Ports:
Available USB port for device charging and media playback.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 12 months, whichever comes first (under normal driving conditions; refer to manual for severe conditions).
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 24 months.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or 24 months.
Spark Plug Replacement 1 6L:
Approx. 100,000 miles (160,000 km) (if equipped with iridium-tipped plugs).
Spark Plug Replacement 2 0L:
Approx. 100,000 miles (160,000 km) (if equipped with iridium-tipped plugs).
Coolant Replacement:
Initial replacement at 105,000 miles (168,000 km) or 7 years, then every 45,000 miles (72,000 km) or 4 years thereafter.
Fluid Specifications
Engine Oil Specification:
API SN PLUS or ILSAC GF-5, SAE 0W-20 (recommended for both engines).
Engine Oil Capacity 1 6L:
Approximately 3.8 US quarts (3.6 liters) with filter.
Engine Oil Capacity 2 0L:
Approximately 4.7 US quarts (4.4 liters) with filter.
Engine Coolant:
Hyundai/Kia Long Life Coolant (Blue) or equivalent HOAT antifreeze (50/50 mix with distilled water).
Known Issues
Engine Noise 1 6L:
Some reports of minor valve train noise on the 1.6L Gamma engine, often related to oil viscosity or level.
Transmission Hesitation:
Occasional reports of mild hesitation or rough shifting with the automatic transmission, potentially addressable via software updates or fluid service.
Climate Control:
Infrequent issues with HVAC blower motor or blend door actuator failures.
Brake Wear:
Normal brake pad and rotor wear, with no widespread systemic issues reported.
📚 Vehicle History
Brand Heritage
Kia Founding:
Founded in 1944, Kia Motors is South Korea's oldest manufacturer of motor vehicles.
Model Evolution
First Generation Soul:
Launched in 2008 (2009 MY in North America), known for its quirky design and spacious interior.
Second Generation Soul:
Introduced for the 2014 model year (PS generation). Featured a longer wheelbase, wider track, and refined styling. The 2016 model is part of this generation.
Production
Manufacturing Location:
Gwangmyeong, Gyeonggi Province, South Korea.
🏆 Awards & Recognition
Recognitions
Kbb Best Resale Value:
The Kia Soul has been recognized by Kelley Blue Book for its strong resale value in its segment.
Iiihs Award History:
Consistent good performance in IIHS crash tests over its generations.
Ratings
Consumer Reports Reliability:
Consumer Reports ratings for the 2016 Soul generally place it as average to above average in predicted reliability.
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