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Kia Soul 2016 Service Repair Workshop Manual

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The Kia Soul is a subcompact crossover SUV known for its distinctive styling, practical and spacious interior, and overall value. For the 2016 model year, the Soul, part of the second generation (PS), continues to offer a bold, urban-friendly design that emphasizes interior versatility and cargo capacity. Available with either a 1.6-liter or a more powerful 2.0-liter naturally aspirated inline-4 engine, and paired with either a 6-speed manual or automatic transmission, the Soul provides a comfortable and efficient driving experience suitable for city commuting and everyday use. Its engineering prioritizes practicality and user-friendliness, making it a popular choice in its competitive segment. This comprehensive workshop manual provides detailed information for the full service, repair, and diagnostics of the 2016 Kia Soul. It covers all major vehicle systems, including the powertrain, chassis, electrical components, and body and interior. Within its extensive pages, you will find step-by-step maintenance procedures, troubleshooting guides for common issues, detailed technical specifications, and crucial safety guidelines. This manual is an essential resource for owners, mechanics, and technicians seeking to maintain, diagnose, and repair the Kia Soul effectively, ensuring its optimal performance and longevity. 🏷️ Basic Information Identification Make: Kia Model: Soul Year: 2016 Generation Generation Code: PS Generation Years: 2014-2019 👋 Introduction Market Position Segment: Subcompact Crossover SUV Key Appeal: Distinctive styling, spacious interior for its class, practicality, value for money. Competitive Analysis Competitors: Nissan Juke, Chevrolet Trax, Honda HR-V, Mazda CX-3, Hyundai Kona. Key Features Design Philosophy: Bold, urban-friendly, boxy yet stylish design emphasizing interior space and practicality. Interior Versatility: Kudos for its surprisingly spacious cabin and flexible seating arrangements, including the 'Magic Seats' concept for enhanced cargo capacity. 📋 Manual Details Coverage Areas Primary Coverage: Full Service, Repair, and Diagnostics Secondary Coverage: Maintenance, Troubleshooting, Electrical Schematics, Body & Trim Page Count Estimated Page Count: Approximately 2000-3000 pages (typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Manual / Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (G4FD, G4FJ), Transmission (M6CF3, A6GF1, A6LF1), Drivetrain, Exhaust System, Fuel System, Cooling System, Lubrication System Chassis: Brakes (ABS, ESC, Parking Brake), Suspension (Front & Rear), Steering System, Wheels & Tires Electrical: Engine Control Module (ECM), Powertrain Control Module (PCM), Body Control Module (BCM), Infotainment System, Lighting, Power Accessories, HVAC Controls, Safety Systems (Airbags, Seatbelts), Instrument Cluster, Wiring Diagrams Body And Interior: Body Panels, Doors, Hood, Trunk, Seats, Interior Trim, Glass, HVAC Ducts Procedures Included Maintenance: Oil Change, Filter Replacement, Spark Plug Replacement, Fluid Checks & Replenishment, Belt Inspection & Replacement Repair: Engine Overhaul, Transmission Rebuild, Brake Caliper Replacement, Suspension Component Replacement, Electrical Component Diagnosis & Replacement Diagnostics: OBD-II Codes, Diagnostic Trouble Codes (DTCs), Sensor Testing, Actuator Testing, Wiring Harness Troubleshooting Special Procedures: Timing Belt/Chain Replacement (if applicable), AC System Service, Wheel Alignment, Tire Balancing Technical Depth Depth: Comprehensive: From basic preventative maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and electrical schematics. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable for quick information retrieval. Print Quality Print Readability: High resolution images and diagrams suitable for printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1: G4FD Engine Type 1: Naturally Aspirated Inline-4 Displacement 1: 1.6 Liters (1591 cc) Bore X Stroke 1: 77.0 mm x 85.5 mm Compression Ratio 1: 10.5:1 Horsepower 1: 130 hp @ 6300 rpm Torque 1: 118 lb-ft (160 Nm) @ 4850 rpm Optional Engine Engine Code 2: G4FJ Engine Type 2: Naturally Aspirated Inline-4 Displacement 2: 2.0 Liters (1999 cc) Bore X Stroke 2: 81.0 mm x 97.0 mm Compression Ratio 2: 10.3:1 Horsepower 2: 164 hp @ 6200 rpm Torque 2: 151 lb-ft (205 Nm) @ 4000 rpm Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Recommended Octane: 87 AKI (Minimum) 🔧 Transmission Standard Standard Transmission 1 6L: 6-Speed Manual Transmission (M6CF3) Standard Transmission 2 0L: 6-Speed Automatic Transmission (A6GF1) Optional Optional Transmission: 6-Speed Automatic Transmission (A6LF1) for 2.0L models. Features Transmission Control: Electronic control with multiple shift modes (e.g., Sport Mode on some trims). Fluid Specifications Automatic Transmission Fluid: DiaQueen SP-III or equivalent (refer to manual for exact specification and capacity). Manual Transmission Fluid: API GL-4, SAE 75W/90 or equivalent (refer to manual for exact specification and capacity). 📐 Dimensions Exterior Length: 163.0 inches (4140 mm) Width: 70.9 inches (1801 mm) Height: 64.2 inches (1631 mm) Wheelbase: 101.2 inches (2570 mm) Ground Clearance: Approximately 5.1 inches (130 mm) Interior Passenger Volume: Approximately 98.4 cubic feet (2786 L) Cargo Cargo Volume Behind Rear Seat: Approximately 23.8 cubic feet (674 L) Cargo Volume With Rear Seat Folded: Approximately 63.0 cubic feet (1782 L) Weights Curb Weight 1 6L Manual: Approximately 2800 - 2900 lbs (1270 - 1315 kg) Curb Weight 2...
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Kia Soul 2016 Service Repair Workshop ManualKia Soul 2016 Service Repair Workshop ManualKia Soul 2016 Service Repair Workshop ManualKia Soul 2016 Service Repair Workshop Manual
The Kia Soul is a subcompact crossover SUV known for its distinctive styling, practical and spacious interior, and overall value. For the 2016 model year, the Soul, part of the second generation (PS), continues to offer a bold, urban-friendly design that emphasizes interior versatility and cargo capacity. Available with either a 1.6-liter or a more powerful 2.0-liter naturally aspirated inline-4 engine, and paired with either a 6-speed manual or automatic transmission, the Soul provides a comfortable and efficient driving experience suitable for city commuting and everyday use. Its engineering prioritizes practicality and user-friendliness, making it a popular choice in its competitive segment. This comprehensive workshop manual provides detailed information for the full service, repair, and diagnostics of the 2016 Kia Soul. It covers all major vehicle systems, including the powertrain, chassis, electrical components, and body and interior. Within its extensive pages, you will find step-by-step maintenance procedures, troubleshooting guides for common issues, detailed technical specifications, and crucial safety guidelines. This manual is an essential resource for owners, mechanics, and technicians seeking to maintain, diagnose, and repair the Kia Soul effectively, ensuring its optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Kia
Model:
Soul
Year:
2016
Generation
Generation Code:
PS
Generation Years:
2014-2019
👋 Introduction
Market Position
Segment:
Subcompact Crossover SUV
Key Appeal:
Distinctive styling, spacious interior for its class, practicality, value for money.
Competitive Analysis
Competitors:
Nissan Juke, Chevrolet Trax, Honda HR-V, Mazda CX-3, Hyundai Kona.
Key Features
Design Philosophy:
Bold, urban-friendly, boxy yet stylish design emphasizing interior space and practicality.
Interior Versatility:
Kudos for its surprisingly spacious cabin and flexible seating arrangements, including the 'Magic Seats' concept for enhanced cargo capacity.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service, Repair, and Diagnostics
Secondary Coverage:
Maintenance, Troubleshooting, Electrical Schematics, Body & Trim
Page Count
Estimated Page Count:
Approximately 2000-3000 pages (typical for comprehensive workshop manuals)
Manual Type
Manual Type:
Workshop Manual / Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (G4FD, G4FJ), Transmission (M6CF3, A6GF1, A6LF1), Drivetrain, Exhaust System, Fuel System, Cooling System, Lubrication System
Chassis:
Brakes (ABS, ESC, Parking Brake), Suspension (Front & Rear), Steering System, Wheels & Tires
Electrical:
Engine Control Module (ECM), Powertrain Control Module (PCM), Body Control Module (BCM), Infotainment System, Lighting, Power Accessories, HVAC Controls, Safety Systems (Airbags, Seatbelts), Instrument Cluster, Wiring Diagrams
Body And Interior:
Body Panels, Doors, Hood, Trunk, Seats, Interior Trim, Glass, HVAC Ducts
Procedures Included
Maintenance:
Oil Change, Filter Replacement, Spark Plug Replacement, Fluid Checks & Replenishment, Belt Inspection & Replacement
Repair:
Engine Overhaul, Transmission Rebuild, Brake Caliper Replacement, Suspension Component Replacement, Electrical Component Diagnosis & Replacement
Diagnostics:
OBD-II Codes, Diagnostic Trouble Codes (DTCs), Sensor Testing, Actuator Testing, Wiring Harness Troubleshooting
Special Procedures:
Timing Belt/Chain Replacement (if applicable), AC System Service, Wheel Alignment, Tire Balancing
Technical Depth
Depth:
Comprehensive: From basic preventative maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and electrical schematics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable for quick information retrieval.
Print Quality
Print Readability:
High resolution images and diagrams suitable for printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
G4FD
Engine Type 1:
Naturally Aspirated Inline-4
Displacement 1:
1.6 Liters (1591 cc)
Bore X Stroke 1:
77.0 mm x 85.5 mm
Compression Ratio 1:
10.5:1
Horsepower 1:
130 hp @ 6300 rpm
Torque 1:
118 lb-ft (160 Nm) @ 4850 rpm
Optional Engine
Engine Code 2:
G4FJ
Engine Type 2:
Naturally Aspirated Inline-4
Displacement 2:
2.0 Liters (1999 cc)
Bore X Stroke 2:
81.0 mm x 97.0 mm
Compression Ratio 2:
10.3:1
Horsepower 2:
164 hp @ 6200 rpm
Torque 2:
151 lb-ft (205 Nm) @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 AKI (Minimum)
🔧 Transmission
Standard
Standard Transmission 1 6L:
6-Speed Manual Transmission (M6CF3)
Standard Transmission 2 0L:
6-Speed Automatic Transmission (A6GF1)
Optional
Optional Transmission:
6-Speed Automatic Transmission (A6LF1) for 2.0L models.
Features
Transmission Control:
Electronic control with multiple shift modes (e.g., Sport Mode on some trims).
Fluid Specifications
Automatic Transmission Fluid:
DiaQueen SP-III or equivalent (refer to manual for exact specification and capacity).
Manual Transmission Fluid:
API GL-4, SAE 75W/90 or equivalent (refer to manual for exact specification and capacity).
📐 Dimensions
Exterior
Length:
163.0 inches (4140 mm)
Width:
70.9 inches (1801 mm)
Height:
64.2 inches (1631 mm)
Wheelbase:
101.2 inches (2570 mm)
Ground Clearance:
Approximately 5.1 inches (130 mm)
Interior
Passenger Volume:
Approximately 98.4 cubic feet (2786 L)
Cargo
Cargo Volume Behind Rear Seat:
Approximately 23.8 cubic feet (674 L)
Cargo Volume With Rear Seat Folded:
Approximately 63.0 cubic feet (1782 L)
Weights
Curb Weight 1 6L Manual:
Approximately 2800 - 2900 lbs (1270 - 1315 kg)
Curb Weight 2 0L Automatic:
Approximately 3000 - 3100 lbs (1360 - 1406 kg)
Wheels And Tires
Standard Tire Size Base:
205/60R16
Optional Tire Size:
215/55R17 or 235/45R18 (depending on trim)
Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Center Bore:
67.1 mm
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
4 out of 5 stars (for 2016 model year).
IIHS Top Safety Pick:
Good ratings in most IIHS crashworthiness tests, but specific 'Top Safety Pick' status varies by year and equipment. Manual will detail specific test results.
Active Features
Electronic Stability Control:
Standard (ESC)
Anti Lock Braking System:
Standard (ABS)
Electronic Brake Force Distribution:
Standard (EBD)
Brake Assist:
Standard (BAS)
Passive Features
Airbags:
Front, front-side, and full-length side curtain airbags.
Seatbelts:
3-point seatbelts with pretensioners and load limiters, LATCH system for child seats.
Optional Features
Driver Assistance Options:
Forward Collision Warning (FCW), Lane Departure Warning System (LDWS) available on higher trims.
💡 Technology Features
Infotainment
Standard System:
AM/FM/CD/MP3 audio system with USB and auxiliary input jacks, Bluetooth connectivity (on select trims).
Optional System:
Available UVO infotainment system with touchscreen display, navigation, rearview camera, and premium audio.
Driver Assistance
Camera Systems:
Available rearview camera and optional front/rear park assist sensors.
Connectivity
Bluetooth:
Standard on most trims for hands-free calling and audio streaming.
Usb Ports:
Available USB port for device charging and media playback.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 12 months, whichever comes first (under normal driving conditions; refer to manual for severe conditions).
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 24 months.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or 24 months.
Spark Plug Replacement 1 6L:
Approx. 100,000 miles (160,000 km) (if equipped with iridium-tipped plugs).
Spark Plug Replacement 2 0L:
Approx. 100,000 miles (160,000 km) (if equipped with iridium-tipped plugs).
Coolant Replacement:
Initial replacement at 105,000 miles (168,000 km) or 7 years, then every 45,000 miles (72,000 km) or 4 years thereafter.
Fluid Specifications
Engine Oil Specification:
API SN PLUS or ILSAC GF-5, SAE 0W-20 (recommended for both engines).
Engine Oil Capacity 1 6L:
Approximately 3.8 US quarts (3.6 liters) with filter.
Engine Oil Capacity 2 0L:
Approximately 4.7 US quarts (4.4 liters) with filter.
Engine Coolant:
Hyundai/Kia Long Life Coolant (Blue) or equivalent HOAT antifreeze (50/50 mix with distilled water).
Known Issues
Engine Noise 1 6L:
Some reports of minor valve train noise on the 1.6L Gamma engine, often related to oil viscosity or level.
Transmission Hesitation:
Occasional reports of mild hesitation or rough shifting with the automatic transmission, potentially addressable via software updates or fluid service.
Climate Control:
Infrequent issues with HVAC blower motor or blend door actuator failures.
Brake Wear:
Normal brake pad and rotor wear, with no widespread systemic issues reported.
📚 Vehicle History
Brand Heritage
Kia Founding:
Founded in 1944, Kia Motors is South Korea's oldest manufacturer of motor vehicles.
Model Evolution
First Generation Soul:
Launched in 2008 (2009 MY in North America), known for its quirky design and spacious interior.
Second Generation Soul:
Introduced for the 2014 model year (PS generation). Featured a longer wheelbase, wider track, and refined styling. The 2016 model is part of this generation.
Production
Manufacturing Location:
Gwangmyeong, Gyeonggi Province, South Korea.
🏆 Awards & Recognition
Recognitions
Kbb Best Resale Value:
The Kia Soul has been recognized by Kelley Blue Book for its strong resale value in its segment.
Iiihs Award History:
Consistent good performance in IIHS crash tests over its generations.
Ratings
Consumer Reports Reliability:
Consumer Reports ratings for the 2016 Soul generally place it as average to above average in predicted reliability.
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