🏷️ Basic Information Identification Make: Aeon Model: Overland 125 / 180 Model Designation: ATV / Quad Bike Codes Product Code: Aeon Overland 125 180 Workshop Service & Repair Manual # 1 👋 Introduction Market Position Target Audience: Aeon Overland 125 and 180 ATV owners and independent repair shops Value Proposition Cost Saving: Enables owners to perform maintenance and repairs, saving on labor costs Asset Protection: Facilitates proper maintenance for optimal vehicle condition and longevity Key Features Detail Level: Highly detailed with step-by-step instructions and exploded pictures Completeness: Covers the entire vehicle from start to finish Ease Of Use: Designed for ease of use with clear instructions and visual aids. Competitive Analysis Market Segment: Entry-level to mid-range recreational/utility ATVs. 📋 Manual Details General Manual Type: Workshop Service & Repair Manual Manual Format: PDF Language: English File Format Attributes: Searchable, Printable Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Yes (Fuel System, Lubrication, Combustion, Cylinder Head/Valves, Crankcase, Piston/Cylinder, Crankshaft, Balancer) Engine Electrical: Yes (Alternator/Starter Clutch, Ignition System, Electric Starter) Transmission Drivetrain: Yes (Gearbox & Clutch, Transmission System) Chassis Frame: Yes (Chassis, Frame / Body Panels) Suspension Steering: Yes (Front Wheel and Steering System, Suspension) Braking System: Yes (Braking System) Wheels Tires: Yes (Wheels & Tyres) Fuel System: Yes (Engine Fuel System, Fuel Injection System) Cooling System: Yes (Cooling system) Exhaust System: Yes (Fenders and Exhaust Pipe, Frame / Body Panels / Exhaust System) Electrical Components: Yes (Battery / Charging System, Lights / Meters / Switches, Wiring Diagrams) Bodywork Fixtures: Yes (Body & Fixtures, Fenders and Exhaust Pipe) Frame And Body: Yes (Frame / Body Panels, Fenders) Procedures Included Maintenance Tasks: Yes (Periodic checks & Adjustments, Maintenance) Repair Procedures: Yes (Engine Removal and Installation, detailed step-by-step instructions) Troubleshooting: Yes (Troubleshooting section provided) Diagnostic Aid: Yes (Exploded views and detailed diagrams) Installation Procedures: Yes (Engine Removal and Installation) Technical Depth Depth: Comprehensive (from basic checks to engine rebuilds) Diagnostic Level: Advanced (includes troubleshooting and wiring diagrams) Rebuild Procedures: Implied by coverage of engine components like crankshaft, transmission, and cylinder head/valves. Electrical Diagnostics: Includes wiring diagrams, enabling in-depth electrical troubleshooting. Specifications Data: Extensive technical data and specifications included for all covered systems. 📊 Manual Specifications File Attributes File Type: Digital (PDF) Print Attributes Printability: Full printable pages Searchability Text Search: Yes Coverage Years Applicable Years: Not explicitly stated, but typically covers a range of years for the specified models. Assuming models around the early to mid-2010s or earlier as this is a common release period for such manuals. Page Count Estimated Pages: Likely 300-600 pages, given the comprehensive coverage described. Binding Type Format Type: Digital Download (PDF) Paper Type Print Quality: Designed for high-quality printing of individual pages or sections. ⚙️ Engine Specifications Primary Engine 125Cc Engine Type: Likely air-cooled, 4-stroke single-cylinder (typical for this displacement class) Displacement: Approx. 125 cc Primary Engine 180Cc Engine Type: Likely air-cooled, 4-stroke single-cylinder (typical for this displacement class) Displacement: Approx. 180 cc Fuel System Fuel Delivery: Carburetor or Fuel Injection (indicated by 'Fuel Injection System' coverage) Combustion System Ignition Type: CDI (Capacitor Discharge Ignition) is common Engine Layout Cylinder Arrangement: Single Cylinder (common for this displacement) 🔧 Transmission Type Transmission Type: Automatic (CVT - Continuously Variable Transmission is highly probable for an ATV of this type) Clutch Clutch Type: Wet, multi-plate automatic clutch (typical for CVT systems) Drive Type Drivetrain: Likely 2WD or 4WD, depending on specific Overland variant. Manual would cover drivetrain components. 📐 Dimensions Weights Dry Weight: Varies by specific sub-model and features, typically 100-150 kg range for 125cc-180cc ATVs Curb Weight: Includes all necessary fluids and a full tank of fuel Tire Sizes Front Tire Size: Typically 22x7-10 or similar for this class of ATV. Rear Tire Size: Typically 22x10-10 or similar for this class of ATV. 🛡️ Safety Features Features Braking System Type: Likely hydraulic disc brakes front and rear 💡 Technology Features Engine Management Ignition Control: Electronic ignition system (likely CDI or ECU controlled if fuel injected) Electrical System Charging System: Alternator with rectifier/regulator for battery charging. Lighting: Headlights, tail lights, brake lights, and indicator lights (depending on regional homologation for road use). 🔧 Maintenance Service Intervals General Oil Change Interval: Typically every 1000-2000 km or 6-12 months, dependent on usage and specific engine oil recommendation. Air Filter Cleaning: Check every 100-500 km, clean or replace as needed based on operating conditions. Spark Plug Inspection: Inspect and gap at recommended intervals, usually every 3000-5000 km. Fluid Specifications Engine Oil Type: API SG or higher, SAE 10W-40 or 20W-50 recommended (refer to specific manual for precise grade) Brake Fluid Type: DOT 3 or DOT 4 hydraulic brake fluid (check for specific vehicle requirements) Coolant Type: Ethylene glycol based coolant with corrosion inhibitors (if liquid-cooled, though many smaller ATVs are air-cooled) Gear Oil Type: GL-4 or GL-5 gear oil (specific viscosity grade...
Yes (Engine Removal and Installation, detailed step-by-step instructions)
Troubleshooting:
Yes (Troubleshooting section provided)
Diagnostic Aid:
Yes (Exploded views and detailed diagrams)
Installation Procedures:
Yes (Engine Removal and Installation)
Technical Depth
Depth:
Comprehensive (from basic checks to engine rebuilds)
Diagnostic Level:
Advanced (includes troubleshooting and wiring diagrams)
Rebuild Procedures:
Implied by coverage of engine components like crankshaft, transmission, and cylinder head/valves.
Electrical Diagnostics:
Includes wiring diagrams, enabling in-depth electrical troubleshooting.
Specifications Data:
Extensive technical data and specifications included for all covered systems.
📊 Manual Specifications
File Attributes
File Type:
Digital (PDF)
Print Attributes
Printability:
Full printable pages
Searchability
Text Search:
Yes
Coverage Years
Applicable Years:
Not explicitly stated, but typically covers a range of years for the specified models. Assuming models around the early to mid-2010s or earlier as this is a common release period for such manuals.
Page Count
Estimated Pages:
Likely 300-600 pages, given the comprehensive coverage described.
Binding Type
Format Type:
Digital Download (PDF)
Paper Type
Print Quality:
Designed for high-quality printing of individual pages or sections.
⚙️ Engine Specifications
Primary Engine 125Cc
Engine Type:
Likely air-cooled, 4-stroke single-cylinder (typical for this displacement class)
Displacement:
Approx. 125 cc
Primary Engine 180Cc
Engine Type:
Likely air-cooled, 4-stroke single-cylinder (typical for this displacement class)
Displacement:
Approx. 180 cc
Fuel System
Fuel Delivery:
Carburetor or Fuel Injection (indicated by 'Fuel Injection System' coverage)
Combustion System
Ignition Type:
CDI (Capacitor Discharge Ignition) is common
Engine Layout
Cylinder Arrangement:
Single Cylinder (common for this displacement)
🔧 Transmission
Type
Transmission Type:
Automatic (CVT - Continuously Variable Transmission is highly probable for an ATV of this type)
Clutch
Clutch Type:
Wet, multi-plate automatic clutch (typical for CVT systems)
Drive Type
Drivetrain:
Likely 2WD or 4WD, depending on specific Overland variant. Manual would cover drivetrain components.
📐 Dimensions
Weights
Dry Weight:
Varies by specific sub-model and features, typically 100-150 kg range for 125cc-180cc ATVs
Curb Weight:
Includes all necessary fluids and a full tank of fuel
Tire Sizes
Front Tire Size:
Typically 22x7-10 or similar for this class of ATV.
Rear Tire Size:
Typically 22x10-10 or similar for this class of ATV.
🛡️ Safety Features
Features
Braking System Type:
Likely hydraulic disc brakes front and rear
💡 Technology Features
Engine Management
Ignition Control:
Electronic ignition system (likely CDI or ECU controlled if fuel injected)
Electrical System
Charging System:
Alternator with rectifier/regulator for battery charging.
Lighting:
Headlights, tail lights, brake lights, and indicator lights (depending on regional homologation for road use).
🔧 Maintenance
Service Intervals General
Oil Change Interval:
Typically every 1000-2000 km or 6-12 months, dependent on usage and specific engine oil recommendation.
Air Filter Cleaning:
Check every 100-500 km, clean or replace as needed based on operating conditions.
Spark Plug Inspection:
Inspect and gap at recommended intervals, usually every 3000-5000 km.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-40 or 20W-50 recommended (refer to specific manual for precise grade)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (check for specific vehicle requirements)
Coolant Type:
Ethylene glycol based coolant with corrosion inhibitors (if liquid-cooled, though many smaller ATVs are air-cooled)
Gear Oil Type:
GL-4 or GL-5 gear oil (specific viscosity grade will be in the manual).
Known Issues
Common Wear Items:
Brake pads, tires, drive belts (for CVT), suspension bushings, and battery are common wear items on ATVs.
Carburetor Maintenance:
If carbureted, periodic cleaning and adjustment may be required, especially if fuel quality varies.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aeon Motor Co., Ltd. (Taiwanese manufacturer known for ATVs, scooters, and motorcycles)
Model Evolution
Development:
The Overland model line represents Aeon's offering in the utility and recreational ATV segment, catering to various engine sizes for different user needs.
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