🏷️ Basic Information Identification Make: AJS Model: 16 Series Model Variants: 16, 16S, 16C, 16CS, 16MS, 16MC, 16MCS Codes Production Period Covered: 1957-1966 👋 Introduction Market Position Historical Context: The AJS 16 series represented a robust and popular line of British motorcycles in the post-war era, known for their versatility and reliability, catering to riders seeking a capable all-rounder. Competitive Analysis Contemporary Rivals: Competed with models from BSA (e.g., B33, M21), Triumph (e.g., TRW), Norton (e.g., Model 18), and Royal Enfield during its production run. Key Features Manual Benefit 1: Empowers owners to perform their own maintenance and repairs, saving significant costs. Manual Benefit 2: Provides clear, step-by-step instructions and illustrations for ease of understanding. Manual Benefit 3: Offers flexibility in usage: print specific sections or the entire manual, and access on multiple digital devices. Manual Benefit 4: Instant delivery via email post-payment ensures immediate access to repair information. 📋 Manual Details Coverage Areas Overall Coverage: Complete workshop service and repair procedures for AJS 16 series motorcycles. Model Coverage Detail: All models, engines, trim levels, and transmission types within the 16 series for the specified years. Page Count Estimated Page Count: Comprehensive (Exact number not specified in product info, but implied to be extensive) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Delivery Format: Downloadable Digital File File Compatibility: All PC & MAC Computers, Tablets, Smartphones Required Software: Adobe Reader (Free download available) 📖 Manual Coverage Systems Covered Engine: Engine overhaul, tuning, lubrication, cooling system, carburetor, ignition system, exhaust system. Transmission: Gearbox disassembly, assembly, maintenance, lubrication. Clutch: Clutch operation, adjustment, servicing. Chassis And Frame: Frame inspection, repairs, suspension components, steering head bearings. Front Suspension: Girling or leading-link front forks, telescopic fork servicing, seals, springs, oil levels. Rear Suspension: Swing arm lubrication and bearing checks, shock absorber servicing. Brakes: Drum brake mechanism servicing, brake shoe replacement, linkage adjustment, hydraulic systems (if applicable to later models). Wheels And Tires: Spoke wheel maintenance, hub servicing, tire replacement, rim strip checks. Electrical System: Lighting circuits, charging system (magneto/generator), ignition coil, wiring diagrams, battery maintenance. Fuel System: Fuel tank servicing, fuel lines, fuel tap, carburetor tuning and rebuilding (e.g., Amal). Bodywork And Fittings: Seat mounting, mudguards, chain guard, handlebars, control levers. Procedures Included Maintenance: Routine checks, lubrication points, cleaning procedures, seasonal storage. Troubleshooting: Diagnosis of common problems, fault finding guides, symptom analysis. Repair: Step-by-step instructions for component repair and replacement. Rebuild: Complete engine and gearbox rebuild procedures. Tuning: Carburetor jetting, ignition timing adjustments, engine performance optimization. Technical Depth Depth: Comprehensive, covering all aspects from basic maintenance to complete engine rebuilds and diagnostics. 📊 Manual Specifications File Format Primary Format: PDF Searchability: Likely text-searchable if digitally produced (common for modern manuals). Print Quality Printability: Designed to be printable by the user (page by page or full document). Binding Type Binding Type For Printed Copy: N/A (Digital download, user prints and binds) Paper Type Paper Type For Printed Copy: N/A (Digital download, user prints on desired paper) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke Engine Displacement: Approximately 348cc (for the 16 series) Bore X Stroke: Typically around 71mm x 88mm (specifics may vary slightly by sub-model) Horsepower: Around 20-22 bhp (at the crankshaft, specific figures vary) Torque: Approximately 20-25 lb-ft (specific figures vary) Performance Top Speed: Around 70-75 mph (depending on rider, load, and conditions) Fuel System Carburetor Type: Likely Amal concentric or Monobloc carburetors (e.g., 375/376 series) Fuel Type: Leaded gasoline (typically 2-star or 3-star rating of the era) Ignition System Ignition Type: Magneto ignition (e.g., Lucas or BTH) or potentially battery and coil ignition on later models. Lubrication Lubrication System: Total loss oiling system (oil fed from a separate tank to the engine and mixed with fuel in combustion), or splash lubrication with a dry sump for some variants. 🔧 Transmission Standard Gearbox Type: 4-speed constant mesh gearbox Optional Optional Gearbox: N/A (Standard 4-speed) Features Gear Change Mechanism: Usually foot-operated, with right-hand side operation typical for British motorcycles of the era. 📐 Dimensions Exterior Wheelbase: Approximately 54 inches (1372 mm) (typical for the era and model size) Seat Height: Variable depending on suspension setup and rider preference, typically around 30-32 inches (760-810 mm) Weights Dry Weight: Around 350-380 lbs (159-172 kg) (depending on specific model variant) 🛡️ Safety Features Ratings Safety Ratings: Not applicable in the modern sense of crash test ratings. Safety relies on rider skill and proper maintenance. Active Features Braking System: Drum brakes front and rear. Effective for the era but require careful modulation. Lighting System: Headlight, taillight, brake light, and turn signals (where fitted). Powered by magneto or generator. Passive Features Frame Construction: Robust steel frame providing a stable platform. 💡 Technology Features Infotainment Infotainment System: N/A (No electronic infotainment systems in this era of motorcycle). Driver Assistance Driver Assistance Features: N/A (No electronic driver assistance...
The AJS 16 series represented a robust and popular line of British motorcycles in the post-war era, known for their versatility and reliability, catering to riders seeking a capable all-rounder.
Competitive Analysis
Contemporary Rivals:
Competed with models from BSA (e.g., B33, M21), Triumph (e.g., TRW), Norton (e.g., Model 18), and Royal Enfield during its production run.
Key Features
Manual Benefit 1:
Empowers owners to perform their own maintenance and repairs, saving significant costs.
Manual Benefit 2:
Provides clear, step-by-step instructions and illustrations for ease of understanding.
Manual Benefit 3:
Offers flexibility in usage: print specific sections or the entire manual, and access on multiple digital devices.
Manual Benefit 4:
Instant delivery via email post-payment ensures immediate access to repair information.
📋 Manual Details
Coverage Areas
Overall Coverage:
Complete workshop service and repair procedures for AJS 16 series motorcycles.
Model Coverage Detail:
All models, engines, trim levels, and transmission types within the 16 series for the specified years.
Page Count
Estimated Page Count:
Comprehensive (Exact number not specified in product info, but implied to be extensive)
Comprehensive, covering all aspects from basic maintenance to complete engine rebuilds and diagnostics.
📊 Manual Specifications
File Format
Primary Format:
PDF
Searchability:
Likely text-searchable if digitally produced (common for modern manuals).
Print Quality
Printability:
Designed to be printable by the user (page by page or full document).
Binding Type
Binding Type For Printed Copy:
N/A (Digital download, user prints and binds)
Paper Type
Paper Type For Printed Copy:
N/A (Digital download, user prints on desired paper)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke
Engine Displacement:
Approximately 348cc (for the 16 series)
Bore X Stroke:
Typically around 71mm x 88mm (specifics may vary slightly by sub-model)
Horsepower:
Around 20-22 bhp (at the crankshaft, specific figures vary)
Torque:
Approximately 20-25 lb-ft (specific figures vary)
Performance
Top Speed:
Around 70-75 mph (depending on rider, load, and conditions)
Fuel System
Carburetor Type:
Likely Amal concentric or Monobloc carburetors (e.g., 375/376 series)
Fuel Type:
Leaded gasoline (typically 2-star or 3-star rating of the era)
Ignition System
Ignition Type:
Magneto ignition (e.g., Lucas or BTH) or potentially battery and coil ignition on later models.
Lubrication
Lubrication System:
Total loss oiling system (oil fed from a separate tank to the engine and mixed with fuel in combustion), or splash lubrication with a dry sump for some variants.
🔧 Transmission
Standard
Gearbox Type:
4-speed constant mesh gearbox
Optional
Optional Gearbox:
N/A (Standard 4-speed)
Features
Gear Change Mechanism:
Usually foot-operated, with right-hand side operation typical for British motorcycles of the era.
📐 Dimensions
Exterior
Wheelbase:
Approximately 54 inches (1372 mm) (typical for the era and model size)
Seat Height:
Variable depending on suspension setup and rider preference, typically around 30-32 inches (760-810 mm)
Weights
Dry Weight:
Around 350-380 lbs (159-172 kg) (depending on specific model variant)
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable in the modern sense of crash test ratings. Safety relies on rider skill and proper maintenance.
Active Features
Braking System:
Drum brakes front and rear. Effective for the era but require careful modulation.
Lighting System:
Headlight, taillight, brake light, and turn signals (where fitted). Powered by magneto or generator.
Passive Features
Frame Construction:
Robust steel frame providing a stable platform.
💡 Technology Features
Infotainment
Infotainment System:
N/A (No electronic infotainment systems in this era of motorcycle).
Driver Assistance
Driver Assistance Features:
N/A (No electronic driver assistance features).
Connectivity
Connectivity Features:
N/A (No electronic connectivity features).
Ignition System Tech
Ignition Timing Adjustment:
Manual adjustment of magneto/coil ignition timing based on timing marks.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Frequent oil changes required due to total loss system; check manual for specific recommendations (often every few hundred miles or every few months).
Spark Plug Replacement:
Typically every 2,000-4,000 miles, but check for wear and gap regularly.
Valve Clearance Check:
Crucial for performance and longevity; typically every 2,000-4,000 miles. Check manual for specific procedures and values.
Fluid Specifications
Engine Oil Type:
Motorcycle-specific oil, often SAE 20W/50 or similar viscosity depending on ambient temperature. Use oil suitable for total loss systems.
Fork Oil Type:
Telescopic fork oil, typically SAE 10W or 20W. Check manual for exact specification and quantity.
Loose connections, failing magneto/generator, aging wiring looms are common in older British bikes.
Carburetor Issues:
Float bowl leaks, worn throttle slides, jet block wear, and vacuum leaks from worn inlet manifolds.
Oil Leaks:
Common due to aging seals and gaskets, particularly around the primary drive and gearbox.
📚 Vehicle History
Brand Heritage
Manufacturer:
Associated Motorcycles (AM), parent company of A.J. Stevens & Co. Ltd.
Brand Legacy:
AJS was a renowned British motorcycle manufacturer with a strong history in racing and road-going motorcycles.
Model Evolution
16 Series Evolution:
The 16 series was an evolution of AJS's post-war single-cylinder offerings, often sharing components and design principles with AMC group siblings.
Production
Manufacturing Location:
United Kingdom (Woolwich, London)
🏆 Awards & Recognition
Recognitions
Historical Reputation:
The AJS 16 series was well-regarded for its solid engineering and durability, making it a popular choice for daily commuting and touring riders of its time.
Ratings
User Satisfaction:
Generally positive user feedback from the era for reliability and ease of maintenance for competent home mechanics.
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