AJS Lightweight 350 1958-1964 Workshop Service Repair Manual
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🏷️ Basic Information
Identification
Make:
AJS
Model:
Lightweight 350
Model Code:
350 cc
Generation
Generation Name:
Lightweight 350 Series
Codes
Production Years:
1958-1964
👋 Introduction
Market Position
Target Audience:
AJS Lightweight 350 owners and technicians seeking quality service and maintenance
Competitive Analysis
Value Proposition:
Enables owners to perform maintenance and repairs, saving costs compared to professional shops.
Key Features
Accuracy:
Endeavored to ensure accuracy of information for reliable service.
Comprehensiveness:
Contains all necessary instructions for any required repair.
Dealership Information:
Includes specifications and procedures comparable to authorized dealer service departments.
Empowerment:
Helps owners become better informed and perform repairs like a professional technician.
📋 Manual Details
Coverage Areas
Covered Years:
1958, 1959, 1960, 1961, 1962, 1963, 1964
Vehicle Type:
Motorcycle
Page Count
Estimated Page Count:
N/A (PDF Digital Format)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Yes (including disassembly and reassembly)
Transmission:
Yes (including disassembly and reassembly)
Fuel System:
Yes
Ignition System:
Yes
Lubrication System:
Yes
Exhaust System:
Yes
Electrical System:
Yes
Bodywork:
Yes
Proprietary Components:
Yes (includes manufacturer instructions for sourced parts)
Procedures Included
Tune Ups:
Yes
Maintenance:
Yes (routine and servicing)
Removal Installation:
Yes
Assembly Disassembly:
Yes
Diagnostics:
Yes (troubleshooting procedures)
Overhaul:
Yes
Technical Depth
Depth:
Comprehensive (assumes general automobile practices, emphasizes specific AJS aspects)
Rebuilds:
Detailed instructions for engine and transmission disassembly and repair
📊 Manual Specifications
File Format
Format:
PDF
Printability:
Yes
Print Quality
Quality:
N/A (Digital Delivery)
Binding Type
Binding:
N/A (Digital Delivery)
Paper Type
Paper:
N/A (Digital Delivery)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke (typical for AJS Lightweight 350)
Displacement:
350 cc (Cubic Centimeters)
Engine Designation:
Lightweight 350
Performance
Horsepower:
Not specified in product info, but manual would cover tuning for optimal output.
Torque:
Not specified in product info, but manual would cover tuning for optimal output.
Fuel System
Fuel Delivery:
Carburetor (likely, specific model covered in manual)
Fuel Type:
Petrol/Gasoline (specific octane rating would be in manual)
🔧 Transmission
Standard
Transmission Type:
Manual (likely a gearbox with multiple speeds)
Optional
Optional Transmissions:
Not specified, likely standard for the era.
Features
Clutch Type:
Wet multi-plate (typical for motorcycles of this era)
📐 Dimensions
Exterior
Wheelbase:
Not specified in product info, manual would contain this data.
Ground Clearance:
Not specified in product info, manual would contain this data.
Weights
Dry Weight:
Not specified in product info, but expected to be 'lightweight' for its class.
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable in the modern sense of car crash ratings.
Active Features
Braking System:
Drum brakes (likely front and rear, specific details in manual)
Passive Features
Lighting System:
Headlight, taillight, indicators (electrical system coverage in manual)
💡 Technology Features
Infotainment
Infotainment System:
N/A (1958-1964 motorcycle technology)
Driver Assistance
Driver Assistance Features:
N/A (1958-1964 motorcycle technology)
Connectivity
Connectivity Features:
N/A (1958-1964 motorcycle technology)
🔧 Maintenance
Service Intervals
Routine Maintenance:
Manual will detail intervals for oil changes, chain lubrication, spark plug checks, etc.
Fluid Specifications
Engine Oil:
Manual will specify the correct type, viscosity (e.g., SAE 20W-50), and capacity.
Gearbox Oil:
Manual will specify the correct type and capacity for the gearbox.
Brake Fluid:
Manual will specify the type (e.g., DOT 3) if hydraulic brakes are present, though likely cable actuated for this era.
Known Issues
Common Wear Items:
Manual would cover typical wear items like piston rings, valve guides, clutch plates, and bearing surfaces.
Troubleshooting Guides:
The manual provides diagnostic procedures for common faults.
Tool Requirements
Special Tools:
Manual identifies recommended or required AJS specific tools by number and illustration.
Torque Specifications:
Essential for ensuring fasteners are tightened correctly; specified in the manual.
📚 Vehicle History
Brand Heritage
Manufacturer:
Associated Motor Cycles (AMC), which also produced Matchless and Norton motorcycles.
Model Evolution
Development:
The Lightweight 350 was part of AJS's range of motorcycles, often built as a more accessible or nimbler option.
Production
Manufacturing Era:
Post-war British motorcycle industry, a significant period for affordable and reliable transportation.
🏆 Awards & Recognition
Recognitions
Awards Received:
Not specified in product information, but historical context suggests successful models in their class.