Alfa Romeo GT 1.9 JTD 16V 2003-2010 Service Repair Manual
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🏷️ Basic Information Identification Make: Alfa Romeo Model: GT Engine: 1.9 JTD 16V Production Years Covered: 2003-2010 Codes Engine Code Prefix: 937A 👋 Introduction Market Position Vehicle Segment: Compact Executive Coupe / Sportback Target Audience: Enthusiasts seeking sporty styling and engaging driving dynamics Competitive Analysis Key Competitors: BMW 3 Series Coupe, Audi A3 Sportback, Volkswagen Golf GTI, Mercedes-Benz C-Class Coupe Key Features Design Philosophy: Striking Italian styling, blending coupe and sportback practicality. Driving Dynamics: Renowned Alfa Romeo handling and chassis tuning. Manual Value Proposition Benefit To Owner: Enables DIY maintenance and repairs, saving significant expenses. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Electrical, Mechanical Page Count Estimated Page Count: Extensive (Specific count not provided, but described as 'a lot of information') Manual Type Type: Factory Service Manual / Repair Manual Language Language: English (Implied by product description context) Format File Format: .ISO / .EXE 📖 Manual Coverage Systems Covered Engine Mechanical: Yes (Power Unit) Fuel System: Yes Electrical System: Yes Chassis Suspension: Yes (Lower Unit, Bracket Unit) Braking System: Covered within relevant sections (e.g., Technical Features, Troubleshooting) Bodywork And Trim: Implied within Rigging Information, General Information, and Technical Features Procedures Included Routine Maintenance: Yes (Maintenance section) Troubleshooting: Yes (Dedicated Troubleshooting section) Diagnostic Procedures: Yes (Integrated within Troubleshooting and Electrical System) Repair Procedures: Yes (Step-by-step details) Component Overhaul: Likely covered within Power Unit, Lower Unit, etc. Electrical Component Testing: Yes (Electrical System section) Technical Depth Depth: Comprehensive Factory Level Detail Level: Step-by-step detailed instructions for self-repair 📊 Manual Specifications File Format Primary Format: .ISO Disc Image File Secondary Format: .EXE Application Print Quality Printability: Printable without any restriction Binding Type Binding: Digital (N/A for electronic format) Paper Type Paper Type: Digital (N/A for electronic format) Software Requirements Required Software: DAEMON Tools / MagicISO or equivalent for .ISO Compatibility Operating System: Windows 32-bit Usability Features Zoom Capability: Yes (Zoom in anywhere on computer for clarity) Part Number Reference: Parts correspond with page numbers for easy use ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder Turbocharged Direct Injection Diesel (JTD) Displacement: 1910 cc (1.9 Liters) Valvetrain: 16 Valves (Double Overhead Camshaft - DOHC) Performance Horsepower: Approximately 150 PS (110 kW; 148 bhp) at 4000 rpm (for the 16v variant) Torque: Approximately 305 Nm (225 lb-ft) at 2000 rpm Fuel System Fuel Type: Diesel Injection System: Common Rail Direct Injection (JTDm in later iterations, JTD for this period) Turbocharger Turbo Type: Variable Geometry Turbocharger (VGT) 🔧 Transmission Standard Type: 6-Speed Manual Optional Type: Selesteps (Autodown) 6-Speed Sequential Automatic (Optional on some variants, though manual is primary for this listing) Features Clutch Type: Hydraulic Actuated Single Dry Plate 📐 Dimensions Exterior Length: Approx. 4288 mm (168.8 in) Width: Approx. 1762 mm (69.4 in) Height: Approx. 1370 mm (53.9 in) Weights Curb Weight: Approx. 1410 kg (3108 lbs) Gross Vehicle Weight: Not specified in product info, but covered in manual Towing Capacity: Not applicable for this vehicle type generally 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (for the Alfa Romeo GT range) Active Features ABS: Standard (with EBD - Electronic Brakeforce Distribution) Esp: Standard (Vehicle Stability Control) Traction Control: Standard (ASR - Anti-Slip Regulation) Passive Features Airbags: Driver, Passenger, Side, Window Airbags (configurable by trim) Seatbelts: Pretensioner and load limiter equipped seatbelts 💡 Technology Features Infotainment Head Unit: Factory fitted Radio/CD player, often with optional navigation system. Early models may have basic units, later ones more integrated systems. Speaker System: Typically 6-8 speakers, Bose premium audio optional on higher trims. Driver Assistance Cruise Control: Optional on most variants. Parking Sensors: Optional rear parking sensors. Connectivity Bluetooth: Optional Bluetooth hands-free system on later models. Lighting Headlights: Halogen projector headlights, optional Xenon HID headlights. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 15,000 - 20,000 miles (24,000 - 32,000 km) or 1-2 years, depending on driving conditions. Manual will specify exact intervals. Timing Belt Replacement: Essential for JTD engines. Interval typically around 60,000 - 70,000 miles (96,000 - 112,000 km) or 5 years. Manual is critical for this procedure. Fluid Specifications Engine Oil Type: Refer to manual for specific API/ACEA specifications. Likely a high-quality synthetic diesel engine oil (e.g., ACEA C3 or equivalent). Coolant Type: Paraflu UP or equivalent (OAT coolant), typically a 50/50 mix with distilled water. Brake Fluid Type: DOT 4 Transmission Fluid Type: Refer to manual for specific manual transmission oil (MTF) or automatic transmission fluid (ATF) specification. Known Issues Common Wear Items: Front suspension components (wishbone bushes, ball joints), EGR valve, DPF issues (if fitted), glow plugs, and potential turbocharger wear. Clutch wear. Electrical Gremlins: While not unique, Alfa Romeo of this era can sometimes exhibit minor electrical anomalies. The manual's electrical section is invaluable. Diagnostics Diagnostic Tool Requirement: While basic OBD-II scanners can read fault codes, a dedicated Alfa Romeo diagnostic tool (e.g.,...
While not unique, Alfa Romeo of this era can sometimes exhibit minor electrical anomalies. The manual's electrical section is invaluable.
Diagnostics
Diagnostic Tool Requirement:
While basic OBD-II scanners can read fault codes, a dedicated Alfa Romeo diagnostic tool (e.g., examiner, MES) is often recommended for in-depth analysis and actuator testing.
📚 Vehicle History
Brand Heritage
Marque Legacy:
Alfa Romeo is renowned for its sporting heritage, distinctive Italian design, and engaging driving dynamics, dating back to 1910.
Model Evolution
Platform Basis:
Based on the Fiat Premium Platform, shared with the Alfa Romeo 147 and Alfa Romeo 156.
Design Origin:
Designed by Bertone, initially conceived as a coupe version of the 156.
Production
Manufacturing Plant:
Pomigliano d'Arco, Italy
Production Period:
2003 - 2010
🏆 Awards & Recognition
Recognitions
Design Awards:
The Alfa Romeo GT's design by Bertone was highly acclaimed, contributing to its distinctive market appeal.
Ratings
Reliability Perception:
While not always topping reliability surveys, enthusiast communities often praise its driving feel and character, with maintenance being key to longevity.
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