Alfa Romeo GT 3.2 V6 2003-2010 Service Repair Manual
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🏷️ Basic Information Identification Make: Alfa Romeo Model: GT Year Range Covered: 2003-2010 Engine Variant: 3.2 V6 Codes Engine Code: 161.02 (Busso V6) 👋 Introduction Market Position Segment: Compact Executive / Sporty Coupe Target Audience: Enthusiasts and owners of the Alfa Romeo GT, particularly those seeking detailed repair and maintenance information for the potent 3.2 V6 variant. Competitive Analysis Key Competitors: BMW 3 Series Coupe, Audi A3/A4 Coupe variants, Mercedes-Benz C-Class Coupe, Peugeot 407 Coupe. Key Features Manual Advantage Digital: Zoomable content for clarity, easily searchable within the application, immediate access post-purchase. Manual Advantage Content: Step-by-step detailed procedures designed for DIY repairs, potentially saving significant maintenance costs. 📋 Manual Details Coverage Areas General Information: True Specifications: True Technical Features And Description: True Rigging Information: True Troubleshooting: True Electrical System: True Fuel System: True Power Unit: True Lower Unit: True Bracket Unit: True Maintenance: True Index: True Appendix: True Page Count Estimated Pages: Not explicitly stated, but implied to be comprehensive based on coverage areas and detail level. Manual Type Type: Service Repair Factory Manual Language Language: English (presumed based on product description language) Format File Format: Disc Image File (.ISO) / Application (.exe) Compatibility: Windows 32 bit Viewing Requirements: DAEMON Tools / MagicISO or similar disc imaging software 📖 Manual Coverage Systems Covered Powertrain: Engine (3.2 V6 Busso), Fuel System, Lubrication System, Cooling System, Exhaust System Drivetrain: Transmission (likely manual and Q4 automatic for some models), Clutch, Driveshafts, Differential Chassis: Suspension (Front/Rear), Steering System, Braking System, Wheels and Tires Electrical: Complete Electrical System including Wiring Diagrams, ECU, Ignition System, Lighting, Instrumentation, Comfort and Safety Systems Body And Interior: Body panels, Doors, Hood, Trunk, Interior trim, Seats, HVAC system (partially covered under electrical/comfort systems) Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Repair: Component-level repair and replacement for all major systems Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) Disassembly And Reassembly: Detailed step-by-step procedures for engine, transmission, suspension, and other major components Technical Depth Depth: Comprehensive, suitable for DIY mechanics and professional technicians alike. Covers everything from basic maintenance to complex engine and electrical system repairs. 📊 Manual Specifications File Format File Type: ISO / EXE Print Quality Printability: Printable without any restriction Binding Type Binding: Digital (provided via download) Paper Type Paper Type: Not applicable (digital format) Delivery Method Delivery: Instant download link provided after payment ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V6 (Alfa Romeo 'Busso' V6) Displacement: 3179 cc (3.2 Liters) Bore X Stroke: 93.0 mm x 78.0 mm Compression Ratio: 10.3:1 Valve Train: DOHC, 4 valves per cylinder (24 valves total) Performance Horsepower: 240 PS (237 hp; 177 kW) @ 6200 rpm Torque: 289 Nm (213 lb-ft) @ 4800 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) with Bosch Motronic engine management Fuel Type: Unleaded gasoline (RON 95 or 98 recommended) Engine Management ECU Type: Bosch Motronic M2.10.4 (typically) 🔧 Transmission Standard Transmission Type: 6-speed Manual Optional Transmission Type: Q4 (All-Wheel Drive) with 6-speed Manual Transmission Features Clutch Type: Hydraulically actuated single dry plate clutch Fluid Specifications Manual Transmission Fluid: GL-4 SAE 75W-90 or similar synthetic (check manual for exact specification, e.g., Tutela Technyx 75W-90) Differential Fluid Front Differential Fluid: GL-5 SAE 75W-90 (for Q4 models) Rear Differential Fluid: GL-5 SAE 75W-90 (for Q4 models) 📐 Dimensions Exterior Length: 4288 mm (168.8 in) Width: 1762 mm (69.4 in) Height: 1350 mm (53.1 in) Wheelbase: 2600 mm (102.4 in) Weights Curb Weight: Approx. 1450-1550 kg (3197-3417 lb), depending on configuration (e.g., Q4). Cargo Trunk Volume: Approx. 320 liters (11.3 cu ft) 🛡️ Safety Features Ratings Euro Ncap Rating: 4 stars (Tested 2005) Active Features ABS: Standard (Anti-lock Braking System) Esp: Optional/Standard depending on market and trim (Electronic Stability Program) Traction Control: Standard (ASR - Antislittareggio) Passive Features Airbags: Driver, Passenger, Side airbags (standard or optional depending on market) Seatbelts: Pretensioner seatbelts with load limiters Body Structure: Reinforced safety cell with crumple zones 💡 Technology Features Infotainment Audio System: Bose premium sound system available on higher trims. CD player, radio. Navigation: Optional satellite navigation system available. Driver Assistance Cruise Control: Available Parking Sensors: Available on later models or as an option. Connectivity Bluetooth: Not standard on early models, introduced on later iterations or via aftermarket solutions. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 15,000 km (9,300 miles) or 12 months, whichever comes first. Refer to manual for specific conditions. Timing Belt Replacement: Crucial for the Busso V6. Interval typically 100,000 km (60,000 miles) or 5 years. Consult manual for exact recommendation. Fluid Specifications Engine Oil: SAE 10W-40 or 5W-40 (Synthetic), API SG/SH/SJ/SL or ACEA A3-98 / B3-98. Specific Alfa Romeo approvals may apply (e.g., Selenia Racing 10W-60 for spirited driving). Coolant: Paraflu Up (or equivalent) Antifreeze/Coolant, 50/50 mix with distilled water. Brake Fluid: DOT 4 Power Steering Fluid: Tutela GI/A or...
Detailed step-by-step procedures for engine, transmission, suspension, and other major components
Technical Depth
Depth:
Comprehensive, suitable for DIY mechanics and professional technicians alike. Covers everything from basic maintenance to complex engine and electrical system repairs.
📊 Manual Specifications
File Format
File Type:
ISO / EXE
Print Quality
Printability:
Printable without any restriction
Binding Type
Binding:
Digital (provided via download)
Paper Type
Paper Type:
Not applicable (digital format)
Delivery Method
Delivery:
Instant download link provided after payment
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V6 (Alfa Romeo 'Busso' V6)
Displacement:
3179 cc (3.2 Liters)
Bore X Stroke:
93.0 mm x 78.0 mm
Compression Ratio:
10.3:1
Valve Train:
DOHC, 4 valves per cylinder (24 valves total)
Performance
Horsepower:
240 PS (237 hp; 177 kW) @ 6200 rpm
Torque:
289 Nm (213 lb-ft) @ 4800 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) with Bosch Motronic engine management
Fuel Type:
Unleaded gasoline (RON 95 or 98 recommended)
Engine Management
ECU Type:
Bosch Motronic M2.10.4 (typically)
🔧 Transmission
Standard
Transmission Type:
6-speed Manual
Optional
Transmission Type:
Q4 (All-Wheel Drive) with 6-speed Manual Transmission
Features
Clutch Type:
Hydraulically actuated single dry plate clutch
Fluid Specifications
Manual Transmission Fluid:
GL-4 SAE 75W-90 or similar synthetic (check manual for exact specification, e.g., Tutela Technyx 75W-90)
Differential Fluid
Front Differential Fluid:
GL-5 SAE 75W-90 (for Q4 models)
Rear Differential Fluid:
GL-5 SAE 75W-90 (for Q4 models)
📐 Dimensions
Exterior
Length:
4288 mm (168.8 in)
Width:
1762 mm (69.4 in)
Height:
1350 mm (53.1 in)
Wheelbase:
2600 mm (102.4 in)
Weights
Curb Weight:
Approx. 1450-1550 kg (3197-3417 lb), depending on configuration (e.g., Q4).
Cargo
Trunk Volume:
Approx. 320 liters (11.3 cu ft)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 stars (Tested 2005)
Active Features
ABS:
Standard (Anti-lock Braking System)
Esp:
Optional/Standard depending on market and trim (Electronic Stability Program)
Traction Control:
Standard (ASR - Antislittareggio)
Passive Features
Airbags:
Driver, Passenger, Side airbags (standard or optional depending on market)
Seatbelts:
Pretensioner seatbelts with load limiters
Body Structure:
Reinforced safety cell with crumple zones
💡 Technology Features
Infotainment
Audio System:
Bose premium sound system available on higher trims. CD player, radio.
Navigation:
Optional satellite navigation system available.
Driver Assistance
Cruise Control:
Available
Parking Sensors:
Available on later models or as an option.
Connectivity
Bluetooth:
Not standard on early models, introduced on later iterations or via aftermarket solutions.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km (9,300 miles) or 12 months, whichever comes first. Refer to manual for specific conditions.
Timing Belt Replacement:
Crucial for the Busso V6. Interval typically 100,000 km (60,000 miles) or 5 years. Consult manual for exact recommendation.
Fluid Specifications
Engine Oil:
SAE 10W-40 or 5W-40 (Synthetic), API SG/SH/SJ/SL or ACEA A3-98 / B3-98. Specific Alfa Romeo approvals may apply (e.g., Selenia Racing 10W-60 for spirited driving).
Coolant:
Paraflu Up (or equivalent) Antifreeze/Coolant, 50/50 mix with distilled water.
Brake Fluid:
DOT 4
Power Steering Fluid:
Tutela GI/A or equivalent.
Known Issues
Busso Engine Consumables:
Can consume oil; regular checks are vital. Timing belt and water pump maintenance are critical to avoid catastrophic failure.
Electrics Reliability:
Can be prone to minor electrical gremlins, particularly with window regulators, central locking, and dashboard warning lights. Detailed electrical diagrams in the manual are essential.
Suspension Components:
Wear on control arm bushes and drop links due to sporty handling.
Exhaust System:
Rusting of exhaust sections over time.
📚 Vehicle History
Brand Heritage
Brand Focus:
Known for sporty design, engaging driving dynamics, and iconic V6 engines.
Model Evolution
Platform:
Based on the Fiat Premium platform, shared with the Alfa Romeo 147 and 156.
Design Inspiration:
Designed by Bertone, it evokes classic Alfa Romeo coupe styling with modern execution.
Production
Production Period:
2003-2010
Manufacturing Location:
Pomigliano d'Arco, Italy
🏆 Awards & Recognition
Recognitions
Design Awards:
While specific awards for the GT model are less documented publicly than its design heritage, Bertone's design is widely acclaimed.
Ratings
Engine Praise:
The 3.2 V6 'Busso' engine itself is legendary among enthusiasts for its sound and character, often cited as one of the great V6 engines.
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