Allis Chalmers Model 616 620 720 Tractor Service Repair Manual
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Basic Information Identification Make: Allis-Chalmers Model: 616, 620, 720 Tractor Codes Product Code Identifier: Service Repair Manual Introduction Market Position Target Audience: Tractor owners, farm mechanics, repair shops, maintenance personnel Competitive Analysis Information Superiority: Provides the same authoritative information used by factory-trained technicians Key Features Clarity And Conciseness: Accurate, clear, and concise text for easy understanding Visual Aids: Detailed illustrations and comprehensive diagrams enhance understanding and repair accuracy Completeness Of Data: Includes all manufacturer specifications and technical information Manual Details Coverage Areas Coverage Scope: Comprehensive from bumper to bumper, diagnostics, repair, maintenance Page Count Estimated Pages: N/A (Digital Download) Manual Type Manual Classification: Factory Service Manual / Repair Manual Language Documentation Language: English Format Delivery Format: PDF Download Manual Coverage Systems Covered Engine Service: Detailed diagnostics, overhaul procedures, fuel system, lubrication system, cooling system, ignition/starting systems (if applicable) Transmission Service: Repair and overhaul of powershift, hydrostatic, or gear drive transmissions, clutch service, PTO operation Hydraulic System: Hydraulic pump, cylinder, valve body, filter, fluid specifications, troubleshooting, and repair Electrical System: Wiring diagrams, component testing, starter, alternator/generator, lighting, instrument panel Chassis And Drivetrain: Front axle, rear axle, differential, brakes (mechanical, hydraulic, disc/drum), steering system Operator Station And Body: Seat, controls, fenders, hood, linkage adjustments Procedures Included Routine Maintenance: Lubrication charts, filter replacement, fluid level checks, greasing points Diagnostic Troubleshooting: Systematic diagnostic flowcharts, symptom-based troubleshooting guides Component Overhaul: Step-by-step instructions for rebuilding engines, transmissions, hydraulic pumps, and other major components Adjustment And Calibration: Valve lash adjustment, brake adjustment, hydraulic pressure calibration, timing adjustments Disassembly And Assembly: Detailed instructions for removing, inspecting, repairing, and reinstalling parts and assemblies Technical Depth Diagnostic Capability: Advanced, suitable for professional technicians and experienced mechanics Repair Scope: Complete, covering routine maintenance to major component overhauls and rebuilds Information Detail: Detailed illustrations, diagrams, specifications, torque values, clearances, and tolerances Manual Specifications File Format PDF Quality: High resolution, searchable text, printable pages Print Quality Scalability: Printable at original document size and quality Binding Type Digital Format Binding: N/A (Digital Download) Paper Type Digital Medium: N/A (Digital Download) Engine Specifications Primary Engine Make Model: Likely Waukesha, Continental, or similar industrial engines common in Allis-Chalmers tractors of the era. Specific engine model to be detailed within the manual. Performance Displacement Range: To be specified in manual, typically in the 1.0L to 2.0L range for 3-cylinder models, larger for 4-cylinder variants. Horsepower Range: Typically 15-30 PTO HP, depending on specific model variant (616, 620, 720). Fuel System Fuel Type: Diesel (most likely for these models), possibly gasoline for some variants. Injection System: Typically direct injection or indirect injection with rotary or inline injection pumps (e.g., Bosch, CAV, Stanadyne). Cooling System Cooling Type: Liquid-cooled, pressurized system. Lubrication System Oil Type: Diesel engine oil, e.g., API CD/CE or equivalent, viscosity grade dependent on ambient temperature (e.g., SAE 30, 10W-30, 15W-40). Specific recommendation in manual. Transmission Standard Type: Likely a 3-speed or 4-speed manual transmission with a range selector (e.g., 8-speed or 12-speed). Some models may have offered hydrostatic transmissions. Optional Transmission Options: Hydrostatic transmission (HST) may be an option on certain 600/700 series models. PTO options may vary. Features Powershift Capabilities: Typically not a powershift; standard manual or hydrostatic. Power Take Off Pto: Live PTO or transmission-driven PTO, likely 540 RPM standard. Fluid Specifications Transmission Oil Type: Tractor Hydraulic Fluid (THF) or Universal Tractor Transmission Oil (UTTO) conforming to specifications like John Deere J20C/J20D, or specific Allis-Chalmers THF. Manual will specify. Dimensions Exterior Overall Length: To be specified in manual. Varies by model, typically around 100-120 inches. Overall Width: To be specified in manual. Varies by model, typically around 50-60 inches at rear wheels. Wheelbase: To be specified in manual. Varies by model, typically around 65-75 inches. Weights Operating Weight: To be specified in manual. Likely in the 2000-3000 lb range. Drawbar Pull: To be specified in manual. Dependent on tractor weight and traction. Safety Features Ratings Rollover Protective Structure Rops: ROPS may have been an option or standard depending on model year and market. Manual will detail any factory-fitted ROPS requirements or testing. Active Features Brake System: Mechanical or hydraulic internal expanding shoe brakes, often with independent rear brake operation and park brake function. Passive Features Operator Presence Control: Likely feature: clutch pedal interlock, PTO engagement interlock. Lighting: Headlights, taillights, brake lights, and work lights as per standard agricultural tractor regulations of the era. Technology Features Infotainment Operator Interface: Basic dashboard with key indicators: oil pressure, temperature, ammeter/voltmeter, fuel level. No modern infotainment systems. Driver Assistance Advanced Features: None typically found on these models beyond basic tractor safety interlocks. Connectivity Communication Systems: N/A Maintenance Service Intervals Engine Oil Change: Typically every 50-100 operating hours or annually, whichever comes first. Specific interval detailed in manual. Transmission Fluid Change: Typically every 200-400 operating hours or annually. Specific interval and filter change frequency detailed in manual. Hydraulic Fluid...
Detailed instructions for removing, inspecting, repairing, and reinstalling parts and assemblies
Technical Depth
Diagnostic Capability:
Advanced, suitable for professional technicians and experienced mechanics
Repair Scope:
Complete, covering routine maintenance to major component overhauls and rebuilds
Information Detail:
Detailed illustrations, diagrams, specifications, torque values, clearances, and tolerances
Manual Specifications
File Format
PDF Quality:
High resolution, searchable text, printable pages
Print Quality
Scalability:
Printable at original document size and quality
Binding Type
Digital Format Binding:
N/A (Digital Download)
Paper Type
Digital Medium:
N/A (Digital Download)
Engine Specifications
Primary Engine
Make Model:
Likely Waukesha, Continental, or similar industrial engines common in Allis-Chalmers tractors of the era. Specific engine model to be detailed within the manual.
Performance
Displacement Range:
To be specified in manual, typically in the 1.0L to 2.0L range for 3-cylinder models, larger for 4-cylinder variants.
Horsepower Range:
Typically 15-30 PTO HP, depending on specific model variant (616, 620, 720).
Fuel System
Fuel Type:
Diesel (most likely for these models), possibly gasoline for some variants.
Injection System:
Typically direct injection or indirect injection with rotary or inline injection pumps (e.g., Bosch, CAV, Stanadyne).
Cooling System
Cooling Type:
Liquid-cooled, pressurized system.
Lubrication System
Oil Type:
Diesel engine oil, e.g., API CD/CE or equivalent, viscosity grade dependent on ambient temperature (e.g., SAE 30, 10W-30, 15W-40). Specific recommendation in manual.
Transmission
Standard
Type:
Likely a 3-speed or 4-speed manual transmission with a range selector (e.g., 8-speed or 12-speed). Some models may have offered hydrostatic transmissions.
Optional
Transmission Options:
Hydrostatic transmission (HST) may be an option on certain 600/700 series models. PTO options may vary.
Features
Powershift Capabilities:
Typically not a powershift; standard manual or hydrostatic.
Power Take Off Pto:
Live PTO or transmission-driven PTO, likely 540 RPM standard.
Fluid Specifications
Transmission Oil Type:
Tractor Hydraulic Fluid (THF) or Universal Tractor Transmission Oil (UTTO) conforming to specifications like John Deere J20C/J20D, or specific Allis-Chalmers THF. Manual will specify.
Dimensions
Exterior
Overall Length:
To be specified in manual. Varies by model, typically around 100-120 inches.
Overall Width:
To be specified in manual. Varies by model, typically around 50-60 inches at rear wheels.
Wheelbase:
To be specified in manual. Varies by model, typically around 65-75 inches.
Weights
Operating Weight:
To be specified in manual. Likely in the 2000-3000 lb range.
Drawbar Pull:
To be specified in manual. Dependent on tractor weight and traction.
Safety Features
Ratings
Rollover Protective Structure Rops:
ROPS may have been an option or standard depending on model year and market. Manual will detail any factory-fitted ROPS requirements or testing.
Active Features
Brake System:
Mechanical or hydraulic internal expanding shoe brakes, often with independent rear brake operation and park brake function.
Headlights, taillights, brake lights, and work lights as per standard agricultural tractor regulations of the era.
Technology Features
Infotainment
Operator Interface:
Basic dashboard with key indicators: oil pressure, temperature, ammeter/voltmeter, fuel level. No modern infotainment systems.
Driver Assistance
Advanced Features:
None typically found on these models beyond basic tractor safety interlocks.
Connectivity
Communication Systems:
N/A
Maintenance
Service Intervals
Engine Oil Change:
Typically every 50-100 operating hours or annually, whichever comes first. Specific interval detailed in manual.
Transmission Fluid Change:
Typically every 200-400 operating hours or annually. Specific interval and filter change frequency detailed in manual.
Hydraulic Fluid Change:
Typically every 200-400 operating hours or annually. Filter changes at similar intervals. Manual will specify.
Fluid Specifications
Coolant Type:
Ethylene Glycol based coolant, typically 50/50 mix with distilled water. Manufacturer's specific coolant type will be detailed.
Brake Fluid Type:
If hydraulic brakes are present, DOT 3 or DOT 4 brake fluid may be specified, or mineral oil for some systems. Manual will confirm.
Known Issues
Common Wear Points:
Typical wear items include clutch friction plates, PTO clutch pack, hydraulic pump seals, front axle kingpins and bushings, brake components, and electrical connectors.
Potential Failures:
Hydraulic system leaks, engine oil consumption in high-hour units, starter/alternator issues, cooling system component degradation.
Vehicle History
Brand Heritage
Company Origin:
Allis-Chalmers, an American agricultural machinery manufacturer with a long history dating back to the late 19th century.
Model Evolution
Series Context:
Part of Allis-Chalmers' compact and utility tractor lines, likely developed in the 1970s or early 1980s. Replaced or evolved from earlier models.
Production
Production Period:
Likely produced in the late 1970s to mid-1980s. Manual covers models from this period.
Awards & Recognition
Recognitions
Industry Accolades:
Allis-Chalmers tractors of this era were generally well-regarded for their utility and robustness. Specific awards for these models are not widely documented in general automotive databases but were respected in agricultural circles.
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