The Allison Transmission 1000 & 2000 Gearbox Workshop Service Manual provides a comprehensive guide for servicing and maintaining these transmissions, commonly found in heavy-duty trucks, buses, and off-highway equipment. This manual covers a wide range of Allison transmission models, including the 1000 EVS, 2100 EVS, 2200 EVS, 2500 EVS, B 210, 1000 HS, 2100 HS, 2200 HS, 2500 HS, B 220, 1000 MH, 2100 MH, 2200 MH, 2500 MH, 1000 PTS, 2100 PTS, 2200 PTS, 2500 PTS, 1000 RDS, 2100 RDS, 2200 RDS, and 2500 RDS, as well as the 1000 SP, 2100 SP, 2200 SP, and 2500 SP series.
This detailed manual is designed for service technicians and offers step-by-step procedures with clear illustrations and diagrams for every aspect of transmission repair and maintenance. It includes sections on general information, supplementary information, diagnosis, restoring transmission to service, specifications and data, preventative maintenance, overhaul information, tools and equipment, cleaning and inspection, assembly procedures, removing and installing the transmission, spring specifications, torque specifications, transmission disassembly, module rebuild, wiring harness assembly, oil pan and suction filter, converter housing, clutch system, main pump assembly, front support assembly, rotating clutch module, main housing assembly, ring gear and clutch component inspections, main shaft inspection, planetary module, rear cover assembly, output yoke inspection, control valve module, and transmission assembly.
The manual also includes valuable supplemental resources, such as in-chassis maintenance guides, mechanic's tips, principles of operation, and troubleshooting manuals for both the 1K and 2K series transmissions. These additional resources provide further information to assist technicians in addressing specific maintenance and troubleshooting needs. This comprehensive manual equips service professionals with the knowledge and tools they need to effectively perform repairs, maintenance, and servicing on Allison 1000 and 2000 series transmissions.
The Allison Transmission 1000 & 2000 Gearbox Workshop Manual is a comprehensive guide for technicians and mechanics working on Allison's popular series of automatic transmissions. These transmissions are renowned for their durability and efficiency, finding widespread use in heavy-duty trucks, buses, and off-highway equipment. The manual covers a wide range of models, including the 1000 EVS, 2100 EVS, 2200 EVS, 2500 EVS, B 210, 1000 HS, 2100 HS, 2200 HS, 2500 HS, B 220, 1000 MH, 2100 MH, 2200 MH, 2500 MH, 1000 PTS, 2100 PTS, 2200 PTS, 2500 PTS, 1000 RDS, 2100 RDS, 2200 RDS, 2500 RDS, 1000 SP, 2100 SP, 2200 SP, and 2500 SP. These transmissions are designed to handle heavy loads and demanding operating conditions, contributing to increased productivity and reduced fuel consumption.
The workshop manual provides a detailed overview of the transmission's internal components, operation, and maintenance procedures. It includes step-by-step instructions for disassembly, inspection, repair, and reassembly. The manual also features numerous diagrams, illustrations, and troubleshooting charts to aid technicians in diagnosing and resolving issues. Additionally, it covers safety guidelines, torque specifications, and essential technical data. The manual is an essential resource for anyone looking to perform maintenance, repairs, or troubleshooting on Allison 1000 & 2000 series transmissions, ensuring the proper operation and longevity of these critical components in heavy-duty vehicles and equipment.