Aprilia Atlantic 500 2006 All Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 500 Year: 2006 Product Name: Aprilia Atlantic 500 2006 All Service Repair Manual Download 👋 Introduction Market Position Category: Maxi-scooter Target Audience: Commuters, touring riders, and enthusiasts seeking a capable and comfortable large-displacement scooter. Competitive Analysis Key Competitors: Suzuki Burgman 400/650, Yamaha TMAX 500, Kymco Xciting 500, Honda Silver Wing 600. Key Features Of Vehicle Design Philosophy: A blend of sporty performance and touring comfort, offering a substantial platform for both urban commuting and longer journeys. Ergonomics: Spacious riding position, comfortable seat, and effective wind protection from the large fairing and windscreen. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, repair, and reassembly of the engine, including cylinder head, pistons, crankshaft, connecting rods, and valve train. Fuel System: Inspection and repair of fuel pump, injectors, throttle body, fuel pressure regulator, and fuel lines. Ignition System: Diagnostics and repair of ignition coils, spark plugs, and associated wiring. Cooling System: Maintenance and repair of radiator, coolant hoses, water pump, thermostat, and fan assembly. Exhaust System: Inspection and repair of exhaust pipes, catalytic converter, and muffler. Transmission Cvt: Service, repair, and adjustment of the Continuously Variable Transmission (CVT), including belt inspection, variator servicing, and clutch operation. Brakes: Front and rear brake system service, including hydraulic lines, calipers, brake pads, rotors, and brake fluid bleeding procedures. Suspension: Front and rear suspension component inspection, replacement, and adjustment, including forks, rear shock absorber, swingarm, and bushings. Steering: Service and adjustment of the steering system, including handlebar, steering stem, and bearings. Electrical System: Comprehensive coverage of the wiring harness, battery, charging system (stator, rectifier/regulator), lighting, starter motor, and instrumentation. Chassis And Bodywork: Body panel removal and installation, frame inspection, seat, fairings, and plastic component servicing. Procedures Included Preventive Maintenance: Detailed service intervals for oil changes, filter replacements, spark plug changes, brake fluid flushes, coolant checks, and drive belt inspection/replacement. Troubleshooting Diagnostics: Systematic diagnostic procedures for common problems, fault code interpretation (if applicable), and troubleshooting flowcharts for electrical and mechanical issues. Component Replacement: Step-by-step instructions for replacing major components such as engine parts, transmission elements, suspension units, brake calipers, and electrical sensors. Adjustments: Procedures for adjusting clutch engagement, throttle cable, brake levers, and suspension settings. Lubrication Points: Identification and specification of all lubrication points throughout the motorcycle and recommended lubricant types. Technical Depth Completeness: Comprehensive coverage suitable for both novice DIY mechanics and experienced technicians, covering everything from basic fluid checks to complete engine overhauls. Diagnostic Capability: Detailed troubleshooting guides, wiring diagrams, and diagnostic trees to identify and resolve mechanical and electrical faults. Repair Techniques: In-depth explanations of specific repair techniques, torque specifications, and specialized tool requirements. 📊 Manual Specifications File Format File Format: PDF Searchability: Fully searchable text for quick access to information. Printability: Printable pages for on-the-go reference. Print Quality Image Resolution: High-resolution images and diagrams. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, SOHC, single-cylinder Displacement: 460 cc (approx.) Bore X Stroke: 92 mm x 69 mm (typical for this engine family) Compression Ratio: 10.3:1 (typical for this engine family) Valve Train: SOHC, 4 valves per cylinder Performance Horsepower: Approx. 34 HP (at crankshaft, specification may vary by region) Torque: Approx. 3.8 kgf·m / 37 Nm (at crankshaft, specification may vary by region) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, minimum 91 octane Ignition System Ignition Type: Digital CDI Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Type: API SG/SH/SJ or JASO MA/MA2 compliant motorcycle oil, SAE 10W-40 or 15W-50 recommended (refer to manual for exact specification). Oil Capacity: Approx. 1.5 liters (with filter change, refer to manual for exact capacity). 🔧 Transmission Standard Transmission Type: Automatic, CVT (Continuously Variable Transmission) Drive System: Automatic belt drive with centrifugal clutch and torque converter. Features Final Drive: Chain drive (enclosed in a sealed casing). Fluid Type Transmission Oil Type: Specific CVT fluid (refer to manual for exact specification and replacement interval). 📐 Dimensions Exterior Length: Approx. 2235 mm Width: Approx. 780 mm Height: Approx. 1430 mm (with windscreen) Wheelbase: Approx. 1565 mm Seat Height: Approx. 770 mm Weights Dry Weight: Approx. 180 kg Curb Weight: Approx. 198 kg (fully fueled) Max Load Capacity: Approx. 180 kg (rider and luggage) Fuel Capacity Fuel Tank Capacity: Approx. 15 liters Reserve Fuel Capacity: Approx. 2 liters 🛡️ Safety Features Ratings Crash Test Information: As a motorcycle, specific crash test ratings like automotive standards are not applicable. Vehicle design focuses on rider protection through chassis integrity and component placement. Active Features Braking System: Hydraulic disc brakes front and rear, often with integrated braking (linking front and rear brake levers). Lighting: Halogen headlights, LED taillight,...
A blend of sporty performance and touring comfort, offering a substantial platform for both urban commuting and longer journeys.
Ergonomics:
Spacious riding position, comfortable seat, and effective wind protection from the large fairing and windscreen.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, repair, and reassembly of the engine, including cylinder head, pistons, crankshaft, connecting rods, and valve train.
Fuel System:
Inspection and repair of fuel pump, injectors, throttle body, fuel pressure regulator, and fuel lines.
Ignition System:
Diagnostics and repair of ignition coils, spark plugs, and associated wiring.
Cooling System:
Maintenance and repair of radiator, coolant hoses, water pump, thermostat, and fan assembly.
Exhaust System:
Inspection and repair of exhaust pipes, catalytic converter, and muffler.
Transmission Cvt:
Service, repair, and adjustment of the Continuously Variable Transmission (CVT), including belt inspection, variator servicing, and clutch operation.
Brakes:
Front and rear brake system service, including hydraulic lines, calipers, brake pads, rotors, and brake fluid bleeding procedures.
Suspension:
Front and rear suspension component inspection, replacement, and adjustment, including forks, rear shock absorber, swingarm, and bushings.
Steering:
Service and adjustment of the steering system, including handlebar, steering stem, and bearings.
Electrical System:
Comprehensive coverage of the wiring harness, battery, charging system (stator, rectifier/regulator), lighting, starter motor, and instrumentation.
Chassis And Bodywork:
Body panel removal and installation, frame inspection, seat, fairings, and plastic component servicing.
Procedures Included
Preventive Maintenance:
Detailed service intervals for oil changes, filter replacements, spark plug changes, brake fluid flushes, coolant checks, and drive belt inspection/replacement.
Troubleshooting Diagnostics:
Systematic diagnostic procedures for common problems, fault code interpretation (if applicable), and troubleshooting flowcharts for electrical and mechanical issues.
Component Replacement:
Step-by-step instructions for replacing major components such as engine parts, transmission elements, suspension units, brake calipers, and electrical sensors.
Adjustments:
Procedures for adjusting clutch engagement, throttle cable, brake levers, and suspension settings.
Lubrication Points:
Identification and specification of all lubrication points throughout the motorcycle and recommended lubricant types.
Technical Depth
Completeness:
Comprehensive coverage suitable for both novice DIY mechanics and experienced technicians, covering everything from basic fluid checks to complete engine overhauls.
Diagnostic Capability:
Detailed troubleshooting guides, wiring diagrams, and diagnostic trees to identify and resolve mechanical and electrical faults.
Repair Techniques:
In-depth explanations of specific repair techniques, torque specifications, and specialized tool requirements.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Fully searchable text for quick access to information.
Printability:
Printable pages for on-the-go reference.
Print Quality
Image Resolution:
High-resolution images and diagrams.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, SOHC, single-cylinder
Displacement:
460 cc (approx.)
Bore X Stroke:
92 mm x 69 mm (typical for this engine family)
Compression Ratio:
10.3:1 (typical for this engine family)
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 34 HP (at crankshaft, specification may vary by region)
Torque:
Approx. 3.8 kgf·m / 37 Nm (at crankshaft, specification may vary by region)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane
Ignition System
Ignition Type:
Digital CDI
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Type:
API SG/SH/SJ or JASO MA/MA2 compliant motorcycle oil, SAE 10W-40 or 15W-50 recommended (refer to manual for exact specification).
Oil Capacity:
Approx. 1.5 liters (with filter change, refer to manual for exact capacity).
Automatic belt drive with centrifugal clutch and torque converter.
Features
Final Drive:
Chain drive (enclosed in a sealed casing).
Fluid Type
Transmission Oil Type:
Specific CVT fluid (refer to manual for exact specification and replacement interval).
📐 Dimensions
Exterior
Length:
Approx. 2235 mm
Width:
Approx. 780 mm
Height:
Approx. 1430 mm (with windscreen)
Wheelbase:
Approx. 1565 mm
Seat Height:
Approx. 770 mm
Weights
Dry Weight:
Approx. 180 kg
Curb Weight:
Approx. 198 kg (fully fueled)
Max Load Capacity:
Approx. 180 kg (rider and luggage)
Fuel Capacity
Fuel Tank Capacity:
Approx. 15 liters
Reserve Fuel Capacity:
Approx. 2 liters
🛡️ Safety Features
Ratings
Crash Test Information:
As a motorcycle, specific crash test ratings like automotive standards are not applicable. Vehicle design focuses on rider protection through chassis integrity and component placement.
Active Features
Braking System:
Hydraulic disc brakes front and rear, often with integrated braking (linking front and rear brake levers).
Lighting:
Halogen headlights, LED taillight, turn signals for visibility.
Passive Features
Chassis Design:
Robust steel frame designed for stability and rider protection.
Windscreen:
Large, adjustable windscreen to protect rider from wind blast and debris.
💡 Technology Features
Infotainment
Dashboard Features:
Analog speedometer and tachometer, digital odometer, fuel gauge, clock, and warning lights.
Driver Assistance
Braking Assist:
Optional ABS (Anti-lock Braking System) may have been available on certain models or markets, significantly enhancing braking control.
Connectivity
Diagnostic Ports:
Diagnostic connectors for accessing engine control unit (ECU) data, essential for advanced troubleshooting.
Lighting Technology
Headlight Type:
Dual Halogen headlights for improved night visibility.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 km or 6 months, whichever comes first.
Oil Filter Replacement:
Every 5,000 km or 6 months (concurrent with oil change).
Air Filter Cleaning/Replacement:
Inspect every 5,000 km, clean/replace as needed (refer to manual for detailed schedule).
Spark Plug Replacement:
Recommended replacement every 10,000 km or based on wear inspection.
Brake Fluid Flush:
Every 2 years or 24,000 km.
Coolant Replacement:
Every 2 years or 24,000 km.
Cvt Belt Inspection:
Inspect every 10,000 km, replace as needed based on wear and condition.
Fluid Specifications
Engine Oil Spec:
API SG/SH/SJ or JASO MA/MA2, SAE 10W-40 or 15W-50.
Brake Fluid Spec:
DOT 4 hydraulic brake fluid.
Coolant Spec:
Ethylene glycol based coolant, mixed 50/50 with distilled water.
Known Issues
Common Wear Items:
CVT belt wear, brake pad and disc wear, suspension bushings, stator coil failure (in some units).
Common Issues
Electrical Gremlins:
Some owners report occasional electrical issues, often related to wiring connections or the charging system. Regular inspection and cleaning of terminals are recommended.
Fuel Injection Maintenance:
Ensuring clean fuel and periodic checks of the fuel injectors and throttle body can prevent performance issues.
Suspension Service:
Proper maintenance of fork seals and rear shock absorber can ensure optimal ride quality and longevity.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong heritage in racing and performance motorcycles, founded in 1945.
Model Evolution
Atlantic Lineage:
The Atlantic line represented Aprilia's foray into the maxi-scooter segment, focusing on comfort, performance, and practicality for longer distances.
Production
Manufacturing Location:
Primarily manufactured in Italy by Aprilia.
🏆 Awards & Recognition
Recognitions
Segment Popularity:
The Atlantic 500 was well-regarded in its segment for its comfortable ride and robust performance, though specific awards may not be widely documented for this model year.
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