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Aprilia Habana Mojito 50 2009 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Habana Mojito 50 Year: 2009 Codes Chassis Code Prefix: AP04A 👋 Introduction Market Position Positioning: Targeted towards owners and technicians of the Aprilia Habana Mojito 50 scooter, a popular model in its segment for urban mobility and light recreational use. Competitive Analysis Competitors: Likely competitors in the 50cc scooter market include models from Piaggio (Vespa, Liberty), Yamaha (Jog), Kymco (Agility), and SYM. Key Features Style: Distinctive retro 'scooter' styling with a modern 50cc engine. Engine Type: Compact and efficient 50cc two-stroke or four-stroke engine, depending on specific market variants. Manual Value: Essential resource for maintaining optimal performance and longevity of the Aprilia Habana Mojito 50. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Workshop Secondary Coverage: Troubleshooting, Maintenance, Diagnostics, Overhaul Page Count Estimated Pages: 200-300 Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, top end rebuild, bottom end assembly, cooling system, lubrication system Transmission: Automatic transmission (CVT) disassembly, assembly, component inspection, belt replacement, clutch operation Fuel System: Carburetor adjustment and overhaul, fuel tank, fuel lines, fuel pump (if applicable) Electrical System: Wiring diagrams, ignition system, lighting system, starting system, charging system, battery, fuses, relays Chassis And Body: Frame inspection, suspension system (front forks, rear shock absorber), steering system, braking system (front and rear), wheel and tire service, body panels, fairings, seat, luggage compartment Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements, spark plug service, brake fluid flush, coolant service Troubleshooting: Diagnostic flowcharts for common issues, identification of faults, step-by-step solutions Repair: Component replacement, adjustment procedures, seal and gasket replacement, cable adjustments Technical Depth Depth: Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts, includes detailed torque specifications and tolerances 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text for quick information retrieval Print Quality Quality: High-resolution scans of original documents, clear legible text and diagrams Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, two-stroke, air-cooled (common configuration for this model) Bore X Stroke: Typically around 39mm x 41.4mm (exact figures to be confirmed within manual) Displacement: 49.4 cc Compression Ratio: Typically around 7.5:1 to 8.5:1 (specific value in manual) Ignition System: Electronic CDI Performance Horsepower: Approximately 3.5 - 4.5 HP (exact figures in manual) Torque: Around 3.0 - 3.5 Nm (exact figures in manual) Fuel System Carburetor Type: Dell'Orto PHVA or similar 17.5mm carburetor (specific model in manual) Fuel Type: Unleaded gasoline (Octane rating as specified in manual, likely 90 RON/87 AKI or higher) Oil Mixing: Automatic oil injection for two-stroke lubrication (specific oil type in manual) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Clutch Type: Centrifugal automatic clutch Optional Optional Transmissions: N/A for this model Features Gear Reduction: Final drive via gears, details and ratios in manual Transmission Fluid: Typically requires specific gearbox oil; capacity and type listed in manual. 📐 Dimensions Exterior Length: Approx. 1820 mm (exact figures in manual) Width: Approx. 700 mm (exact figures in manual) Height: Approx. 1180 mm (exact figures in manual) Wheelbase: Approx. 1290 mm (exact figures in manual) Weights Dry Weight: Approx. 90-95 kg (exact figures in manual) Gross Vehicle Weight Rating: To be confirmed in manual Cargo Underseat Storage: Typical scooter underseat storage for helmet or small items, details in manual. Optional Luggage: Provisions for rear rack or top case, details in manual. 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Scooters typically not subjected to automotive crash testing standards) Active Features Brakes: Front: Disc brake. Rear: Drum brake. Specifications and service procedures in manual. Lighting: Headlight, taillight, brake light, turn signals. Wiring and bulb types detailed in manual. Passive Features Frame Construction: Steel frame, designed for stability and durability. Frame inspection and repair in manual. Tires: Tubeless tires. Front: 120/70-12. Rear: 130/70-12 (typical sizes, confirm in manual). 💡 Technology Features Infotainment Instrument Panel: Analog speedometer, fuel gauge, indicator lights. Specific functions and troubleshooting in manual. Driver Assistance ABS: N/A (Not typically equipped on 50cc scooters of this era) 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 2,000-3,000 km or annually, refer to manual for exact interval and type. Spark Plug Replacement: Every 6,000-10,000 km, refer to manual for specific plug type and gap. Air Filter Cleaning: Regular inspection and cleaning, replacement every 12,000-15,000 km (or as per manual). Transmission Fluid Change: Typically every 10,000-12,000 km, consult manual for exact interval and fluid specification. Fluid Specifications Engine Oil Type: For 2-stroke, use a high-quality API TC or JASO FD certified two-stroke oil. For 4-stroke variants, refer to manual for viscosity (e.g., SAE 10W-40) and API classification. Transmission Fluid Type: Specific gearbox oil or gear oil, as per manual specifications. Brake Fluid Type: DOT 4 brake fluid (confirm in...
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Aprilia Habana Mojito 50 2009 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Habana Mojito 50
Year:
2009
Codes
Chassis Code Prefix:
AP04A
👋 Introduction
Market Position
Positioning:
Targeted towards owners and technicians of the Aprilia Habana Mojito 50 scooter, a popular model in its segment for urban mobility and light recreational use.
Competitive Analysis
Competitors:
Likely competitors in the 50cc scooter market include models from Piaggio (Vespa, Liberty), Yamaha (Jog), Kymco (Agility), and SYM.
Key Features
Style:
Distinctive retro 'scooter' styling with a modern 50cc engine.
Engine Type:
Compact and efficient 50cc two-stroke or four-stroke engine, depending on specific market variants.
Manual Value:
Essential resource for maintaining optimal performance and longevity of the Aprilia Habana Mojito 50.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Secondary Coverage:
Troubleshooting, Maintenance, Diagnostics, Overhaul
Page Count
Estimated Pages:
200-300
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, top end rebuild, bottom end assembly, cooling system, lubrication system
Transmission:
Automatic transmission (CVT) disassembly, assembly, component inspection, belt replacement, clutch operation
Fuel System:
Carburetor adjustment and overhaul, fuel tank, fuel lines, fuel pump (if applicable)
Electrical System:
Wiring diagrams, ignition system, lighting system, starting system, charging system, battery, fuses, relays
Chassis And Body:
Frame inspection, suspension system (front forks, rear shock absorber), steering system, braking system (front and rear), wheel and tire service, body panels, fairings, seat, luggage compartment
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, spark plug service, brake fluid flush, coolant service
Troubleshooting:
Diagnostic flowcharts for common issues, identification of faults, step-by-step solutions
Repair:
Component replacement, adjustment procedures, seal and gasket replacement, cable adjustments
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts, includes detailed torque specifications and tolerances
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text for quick information retrieval
Print Quality
Quality:
High-resolution scans of original documents, clear legible text and diagrams
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, two-stroke, air-cooled (common configuration for this model)
Bore X Stroke:
Typically around 39mm x 41.4mm (exact figures to be confirmed within manual)
Displacement:
49.4 cc
Compression Ratio:
Typically around 7.5:1 to 8.5:1 (specific value in manual)
Ignition System:
Electronic CDI
Performance
Horsepower:
Approximately 3.5 - 4.5 HP (exact figures in manual)
Torque:
Around 3.0 - 3.5 Nm (exact figures in manual)
Fuel System
Carburetor Type:
Dell'Orto PHVA or similar 17.5mm carburetor (specific model in manual)
Fuel Type:
Unleaded gasoline (Octane rating as specified in manual, likely 90 RON/87 AKI or higher)
Oil Mixing:
Automatic oil injection for two-stroke lubrication (specific oil type in manual)
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Clutch Type:
Centrifugal automatic clutch
Optional
Optional Transmissions:
N/A for this model
Features
Gear Reduction:
Final drive via gears, details and ratios in manual
Transmission Fluid:
Typically requires specific gearbox oil; capacity and type listed in manual.
📐 Dimensions
Exterior
Length:
Approx. 1820 mm (exact figures in manual)
Width:
Approx. 700 mm (exact figures in manual)
Height:
Approx. 1180 mm (exact figures in manual)
Wheelbase:
Approx. 1290 mm (exact figures in manual)
Weights
Dry Weight:
Approx. 90-95 kg (exact figures in manual)
Gross Vehicle Weight Rating:
To be confirmed in manual
Cargo
Underseat Storage:
Typical scooter underseat storage for helmet or small items, details in manual.
Optional Luggage:
Provisions for rear rack or top case, details in manual.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Scooters typically not subjected to automotive crash testing standards)
Active Features
Brakes:
Front: Disc brake. Rear: Drum brake. Specifications and service procedures in manual.
Lighting:
Headlight, taillight, brake light, turn signals. Wiring and bulb types detailed in manual.
Passive Features
Frame Construction:
Steel frame, designed for stability and durability. Frame inspection and repair in manual.
Tires:
Tubeless tires. Front: 120/70-12. Rear: 130/70-12 (typical sizes, confirm in manual).
💡 Technology Features
Infotainment
Instrument Panel:
Analog speedometer, fuel gauge, indicator lights. Specific functions and troubleshooting in manual.
Driver Assistance
ABS:
N/A (Not typically equipped on 50cc scooters of this era)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 2,000-3,000 km or annually, refer to manual for exact interval and type.
Spark Plug Replacement:
Every 6,000-10,000 km, refer to manual for specific plug type and gap.
Air Filter Cleaning:
Regular inspection and cleaning, replacement every 12,000-15,000 km (or as per manual).
Transmission Fluid Change:
Typically every 10,000-12,000 km, consult manual for exact interval and fluid specification.
Fluid Specifications
Engine Oil Type:
For 2-stroke, use a high-quality API TC or JASO FD certified two-stroke oil. For 4-stroke variants, refer to manual for viscosity (e.g., SAE 10W-40) and API classification.
Transmission Fluid Type:
Specific gearbox oil or gear oil, as per manual specifications.
Brake Fluid Type:
DOT 4 brake fluid (confirm in manual).
Coolant Type:
For liquid-cooled models, use a mixture of distilled water and ethylene glycol-based antifreeze. Specific concentration and type in manual.
Known Issues
Common Issues:
Carburetor jetting/cleaning, automatic choke issues, starter motor wear, exhaust leaks, CVT belt wear, electrical connections.
Maintenance Importance:
Regular maintenance as outlined in the manual is crucial for preventing premature wear and ensuring reliable operation of the 50cc engine and CVT system.
📚 Vehicle History
Brand Heritage
Aprilia Heritage:
Aprilia is an Italian manufacturer with a strong racing heritage, particularly in motorcycles and scooters, known for performance and innovative design.
Model Evolution
Habana Mojito Evolution:
The Habana Mojito line typically features a classic, stylish design with various engine displacements over its production history. This 2009 model represents a specific iteration of this popular scooter.
Production
Manufacturing Location:
Primarily manufactured in Italy or other European Aprilia facilities.
Production Years:
The Habana Mojito series has been produced across multiple years, with this manual specifically for the 2009 model year.
🏆 Awards & Recognition
Recognitions
Awards And Recognition:
While specific awards for the 2009 Habana Mojito 50 may not be widely publicized, Aprilia scooters are generally recognized for their design, handling, and performance within the scooter segment.
Ratings
Reliability Ratings:
Reliability is generally considered good with proper maintenance, as detailed in this manual.
Certifications
Emissions Standards:
Compliant with Euro 2 or similar emissions standards for its production year; manual will detail related components and checks.
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