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Aprilia Habana Mojito 50 125 150 1999-2012 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Habana / Mojito Model Variants: Habana 50, Mojito 50, Habana 125, Mojito 125, Habana 150, Mojito 150 Production Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 Codes Chassis Codes: AP02, AP03 (specific codes may vary by engine size and market) 👋 Introduction Market Position Product Segment: Retro-styled urban scooters, popular for their distinctive design and ease of use in city environments. Competitive Analysis Key Competitors: Vespa ET series, Honda SH series, Yamaha Xmax (though often higher displacement), Piaggio Liberty. Key Features Design And Style: Unique retro 'Mojito' styling with a distinct 'cut-out' handlebar design and vintage aesthetic, inspired by the classic Vespa scooters. Engine Options: Available in accessible 50cc, versatile 125cc, and slightly more powerful 150cc variants to suit different licensing and performance needs. Target Audience: Commuters, style-conscious riders, and those seeking an easy-to-handle and visually appealing urban transport solution. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive factory service and repair manual covering all aspects of the Aprilia Habana and Mojito scooters. Page Count Estimated Page Count: Approximately 300-500 pages (typical for a comprehensive service manual, actual count may vary based on digital formatting). Manual Type Manual Classification: Factory Service Repair Manual Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine And Powertrain: Engine teardown, assembly, timing, lubrication, cooling (air-cooled variants), fuel injection/carburetion systems, exhaust system. Transmission And Drivetrain: Automatic transmission (CVT - Continuously Variable Transmission) servicing, clutch, belt replacement, variator, torque converter, final drive. Chassis And Suspension: Frame, front fork (telescopic), rear shock absorber(s), swingarm, wheel bearings, steering system. Braking System: Hydraulic disc brake systems (front and rear), brake caliper service, master cylinder overhaul, brake fluid replacement, hose inspection. Electrical System: Wiring diagrams, lighting system (headlight, taillight, turn signals), battery, charging system (stator, regulator/rectifier), ignition system (CDI, spark plug), starter motor, horn. Fuel System: Fuel tank, fuel pump (if applicable), fuel lines, carburetor or fuel injection components, air filter. Bodywork And Trim: Fairing removal and installation, seat, storage compartments, instrumentation panel, controls. Procedures Included Routine Maintenance: Oil changes, filter replacements (air, oil, fuel), spark plug checks, tire pressure, chain adjustment (if applicable), brake pad inspection. Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common and uncommon issues, fault codes (if applicable), electrical system troubleshooting. Repair And Rebuild: Detailed instructions for engine rebuilds, transmission component replacement, suspension overhauls, brake system repairs, electrical component diagnostics and replacement. Technical Specifications Data: Torque specifications for all fasteners, valve clearances, fluid capacities, electrical resistance values, engine timing specifications. Technical Depth Depth Of Coverage: Extremely detailed, covering everything from basic maintenance tasks to complete engine and transmission overhauls, suitable for professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Print Quality Image Clarity: High-resolution diagrams, illustrations, and photographs for clear visual guidance. Binding Type Binding Method: N/A (Digital PDF format) Paper Type Paper Quality: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type 50Cc: Two-stroke, air-cooled, single-cylinder (specific engine code: Piaggio Hi-Per2 or similar) Engine Type 125Cc 150Cc: Four-stroke, air-cooled, single-cylinder (specific engine code: Piaggio LEADER series or similar, depending on exact market and year) Performance Power Output 50Cc: Approx. 4.5 - 5.5 HP (3.3 - 4.1 kW) at typically 7000-7500 RPM (Varies by specific engine and regulations). Power Output 125Cc: Approx. 10 - 11 HP (7.4 - 8.1 kW) at typically 7500-8000 RPM. Power Output 150Cc: Approx. 12 - 13 HP (8.8 - 9.6 kW) at typically 7500-8000 RPM. Torque 125Cc 150Cc: Approx. 10-12 Nm for 125cc, 12-14 Nm for 150cc (at approx. 6000-6500 RPM). Fuel System Fuel Delivery 50Cc: Carburetor (e.g., Dell'Orto PHVA or similar, specified in manual). Fuel Delivery 125Cc 150Cc: Electronic Fuel Injection (EFI) on later models, or Carburetor on earlier variants (manual will specify which). Fuel Type: Unleaded gasoline (Octane rating specified in manual, typically 95 RON). 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Optional Gearbox Options: N/A (All models feature automatic CVT). Features Variator And Clutch: Serviceable variator, torque converter, drive belt, and clutch assembly for smooth acceleration and efficient power transfer. 📐 Dimensions Exterior Overall Length: Approx. 1800-1850 mm (varies slightly by model variant). Overall Width: Approx. 700-750 mm (including mirrors). Wheelbase: Approx. 1280-1300 mm. Weights Dry Weight 50Cc: Approx. 95-100 kg. Dry Weight 125Cc 150Cc: Approx. 105-115 kg. Fuel Tank Capacity: Approx. 7.0 - 7.5 Liters. 🛡️ Safety Features Ratings Safety Standards: Complies with relevant European (e.g., Euro 2/3) and international safety and emissions standards for motorcycles/scooters. Active Features Braking System Type: Front and rear hydraulic disc brakes for reliable stopping power. Tire Specification: Tubeless tires, typically front: 120/70-12, rear: 130/70-12 (specific sizes in manual). Passive Features Lighting: Halogen headlight, taillight, brake light, and amber turn signals for visibility. 💡...
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Aprilia Habana Mojito 50 125 150 1999-2012 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Habana / Mojito
Model Variants:
Habana 50, Mojito 50, Habana 125, Mojito 125, Habana 150, Mojito 150
Production Years Covered:
1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012
Codes
Chassis Codes:
AP02, AP03 (specific codes may vary by engine size and market)
👋 Introduction
Market Position
Product Segment:
Retro-styled urban scooters, popular for their distinctive design and ease of use in city environments.
Competitive Analysis
Key Competitors:
Vespa ET series, Honda SH series, Yamaha Xmax (though often higher displacement), Piaggio Liberty.
Key Features
Design And Style:
Unique retro 'Mojito' styling with a distinct 'cut-out' handlebar design and vintage aesthetic, inspired by the classic Vespa scooters.
Engine Options:
Available in accessible 50cc, versatile 125cc, and slightly more powerful 150cc variants to suit different licensing and performance needs.
Target Audience:
Commuters, style-conscious riders, and those seeking an easy-to-handle and visually appealing urban transport solution.
📋 Manual Details
Coverage Areas
Manual Scope:
Comprehensive factory service and repair manual covering all aspects of the Aprilia Habana and Mojito scooters.
Page Count
Estimated Page Count:
Approximately 300-500 pages (typical for a comprehensive service manual, actual count may vary based on digital formatting).
Manual Type
Manual Classification:
Factory Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine And Powertrain:
Engine teardown, assembly, timing, lubrication, cooling (air-cooled variants), fuel injection/carburetion systems, exhaust system.
Transmission And Drivetrain:
Automatic transmission (CVT - Continuously Variable Transmission) servicing, clutch, belt replacement, variator, torque converter, final drive.
Chassis And Suspension:
Frame, front fork (telescopic), rear shock absorber(s), swingarm, wheel bearings, steering system.
Braking System:
Hydraulic disc brake systems (front and rear), brake caliper service, master cylinder overhaul, brake fluid replacement, hose inspection.
Electrical System:
Wiring diagrams, lighting system (headlight, taillight, turn signals), battery, charging system (stator, regulator/rectifier), ignition system (CDI, spark plug), starter motor, horn.
Fuel System:
Fuel tank, fuel pump (if applicable), fuel lines, carburetor or fuel injection components, air filter.
Bodywork And Trim:
Fairing removal and installation, seat, storage compartments, instrumentation panel, controls.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (air, oil, fuel), spark plug checks, tire pressure, chain adjustment (if applicable), brake pad inspection.
Troubleshooting Diagnostics:
Step-by-step diagnostic procedures for common and uncommon issues, fault codes (if applicable), electrical system troubleshooting.
Repair And Rebuild:
Detailed instructions for engine rebuilds, transmission component replacement, suspension overhauls, brake system repairs, electrical component diagnostics and replacement.
Technical Specifications Data:
Torque specifications for all fasteners, valve clearances, fluid capacities, electrical resistance values, engine timing specifications.
Technical Depth
Depth Of Coverage:
Extremely detailed, covering everything from basic maintenance tasks to complete engine and transmission overhauls, suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Image Clarity:
High-resolution diagrams, illustrations, and photographs for clear visual guidance.
Binding Type
Binding Method:
N/A (Digital PDF format)
Paper Type
Paper Quality:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type 50Cc:
Two-stroke, air-cooled, single-cylinder (specific engine code: Piaggio Hi-Per2 or similar)
Engine Type 125Cc 150Cc:
Four-stroke, air-cooled, single-cylinder (specific engine code: Piaggio LEADER series or similar, depending on exact market and year)
Performance
Power Output 50Cc:
Approx. 4.5 - 5.5 HP (3.3 - 4.1 kW) at typically 7000-7500 RPM (Varies by specific engine and regulations).
Power Output 125Cc:
Approx. 10 - 11 HP (7.4 - 8.1 kW) at typically 7500-8000 RPM.
Power Output 150Cc:
Approx. 12 - 13 HP (8.8 - 9.6 kW) at typically 7500-8000 RPM.
Torque 125Cc 150Cc:
Approx. 10-12 Nm for 125cc, 12-14 Nm for 150cc (at approx. 6000-6500 RPM).
Fuel System
Fuel Delivery 50Cc:
Carburetor (e.g., Dell'Orto PHVA or similar, specified in manual).
Fuel Delivery 125Cc 150Cc:
Electronic Fuel Injection (EFI) on later models, or Carburetor on earlier variants (manual will specify which).
Fuel Type:
Unleaded gasoline (Octane rating specified in manual, typically 95 RON).
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Optional
Gearbox Options:
N/A (All models feature automatic CVT).
Features
Variator And Clutch:
Serviceable variator, torque converter, drive belt, and clutch assembly for smooth acceleration and efficient power transfer.
📐 Dimensions
Exterior
Overall Length:
Approx. 1800-1850 mm (varies slightly by model variant).
Overall Width:
Approx. 700-750 mm (including mirrors).
Wheelbase:
Approx. 1280-1300 mm.
Weights
Dry Weight 50Cc:
Approx. 95-100 kg.
Dry Weight 125Cc 150Cc:
Approx. 105-115 kg.
Fuel Tank Capacity:
Approx. 7.0 - 7.5 Liters.
🛡️ Safety Features
Ratings
Safety Standards:
Complies with relevant European (e.g., Euro 2/3) and international safety and emissions standards for motorcycles/scooters.
Active Features
Braking System Type:
Front and rear hydraulic disc brakes for reliable stopping power.
Tire Specification:
Tubeless tires, typically front: 120/70-12, rear: 130/70-12 (specific sizes in manual).
Passive Features
Lighting:
Halogen headlight, taillight, brake light, and amber turn signals for visibility.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, odometer, fuel gauge, and indicator lights for turn signals, high beam, and oil pressure/check engine (depending on model).
Driver Assistance
ABS Availability:
ABS was generally not a standard feature on these models during this production run.
Connectivity
Connectivity Features:
N/A (Basic scooter design, no advanced connectivity features).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Recommended every 3,000 - 5,000 km or annually, whichever comes first (specific interval in manual).
Air Filter Cleaning Replacement:
Clean every 3,000 km, replace every 6,000 km or as needed (varies by conditions).
Spark Plug Inspection Replacement:
Inspect every 5,000 km, replace every 10,000 km (use specified plug type).
Drive Belt Inspection Replacement:
Inspect every 6,000 km, replace every 12,000 - 15,000 km or if signs of wear are present.
Fluid Specifications
Engine Oil Type 50Cc 2-Stroke:
High-quality 2-stroke scooter oil (e.g., API TC, JASO FD specification).
Engine Oil Type 125Cc 150Cc 4-Stroke:
SAE 5W-40 or 10W-40 synthetic or semi-synthetic engine oil meeting API SG, SH, SJ, SL, or SM specification.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Coolant Type:
N/A (Air-cooled models).
Known Issues
Common Wear Items:
Drive belt, variator rollers, brake pads, tires, and suspension bushings are common wear items needing regular inspection and replacement.
Electrical Gremlins:
Some older models might experience minor electrical connector corrosion or issues with voltage regulators; the manual provides diagnostic steps.
Carburetor Tuning 50Cc:
Carburetor on 50cc 2-stroke models may require occasional cleaning and adjustment due to fuel quality or usage patterns.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia is an Italian manufacturer renowned for its high-performance motorcycles and scooters, with a strong racing pedigree.
Model Evolution
Habana Mojito Development:
Introduced as part of Aprilia's range of stylish and functional urban scooters, blending Italian design flair with practical engineering.
Production
Manufacturing Origin:
Manufactured in Italy by Aprilia (part of the Piaggio Group).
🏆 Awards & Recognition
Recognitions
Design Awards:
The distinct 'Mojito' styling has often been praised for its unique and eye-catching retro aesthetic in the scooter market.
Ratings
Consumer Reviews:
Generally well-regarded for its style and urban maneuverability, with owner satisfaction often tied to consistent maintenance.
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