Aprilia MY 660 MY660 Engine Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Aprilia Model: MY 660 Model Variant: MY660 Engine Codes Engine Code Reference: MY660 👋 Introduction Market Position Target Audience: Aprilia MY 660 motorcycle owners, independent repair shops, and aspiring mechanics. Competitive Analysis Value Proposition: Provides dealership-level repair information at a fraction of the cost, enabling self-sufficiency in maintenance and repairs. Key Features Instant Access: Immediate digital download eliminates shipping delays, allowing for prompt use. Cost Effectiveness: Print only needed sections to reduce paper usage and cost, or print entire manual for comprehensive reference. Accessibility: Works on both PC and Mac operating systems. 📋 Manual Details Coverage Areas Engine: Complete service and repair for the MY660 engine. General Information: Includes general specifications, safety precautions, and tool usage. Transmission: Service and repair of the transmission system. Chassis: Maintenance and repair related to the chassis. Lighting: Electrical system, including lighting components. Steering: Service and adjustment of the steering system. Seats System: Information pertaining to the seat system. Clutch: Service and repair of the clutch assembly. Suspension: Maintenance and repair of the suspension components. Locks: Information on lock mechanisms and service. Brakes: Service, repair, and troubleshooting of the braking system. Lubrication: Lubrication points, schedules, and fluid specifications. Electrical: Comprehensive electrical system diagnosis and repair. Frame: Information related to frame inspection and repair. Fuel System: Service and troubleshooting of the fuel delivery system. Battery: Battery maintenance, charging, and replacement procedures. Page Count Estimated Pages: Variable (printable sections as needed, full manual download). Manual Type Type: Workshop Service Repair Manual Language Language: English (implied by product description). Format File Format: Adobe Acrobat PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for engine disassembly, assembly, inspection, and overhaul. Includes cylinder head, pistons, crankshaft, camshaft, valve train, and timing components. Engine Performance: Diagnostics and tuning procedures for optimal engine performance, including air-fuel mixture control and ignition timing. Fuel Injection: Diagnosis and repair of the fuel injection system, including injectors, fuel pump, pressure regulator, and ECU control. Cooling System: Maintenance, repair, and troubleshooting of the engine cooling system, including radiator, thermostat, water pump, and coolant specifications. Exhaust System: Inspection and repair of the exhaust system components. Transmission Internal: Detailed disassembly, inspection, and reassembly of the gearbox, including gear sets, shift forks, and bearings. Clutch Assembly: Service procedures for the clutch, including friction plates, pressure plates, and actuation mechanisms. Suspension Front: Fork disassembly, seal replacement, oil levels, and adjustments. Suspension Rear: Monoshock unit inspection, linkage lubrication, and adjustment procedures. Braking System Front: Brake caliper service, pad replacement, fluid bleeding, and master cylinder inspection. Braking System Rear: Rear brake caliper service, pad replacement, fluid bleeding, and master cylinder inspection. Wheel And Tire: Tire inspection, pressure recommendations, and wheel bearing maintenance. Steering System: Steering head bearing inspection, lubrication, and adjustment. Electrical Charging: Stator, regulator/rectifier, and battery charging system diagnostics. Electrical Ignition: Ignition coil testing, spark plug specifications, and timing adjustments. Electrical Lighting: Headlight, taillight, and indicator bulb replacement and wiring diagrams. Electrical Instruments: Dashboard and instrument cluster diagnostics. Wiring Diagrams: Complete wiring schematics for all electrical systems. Procedures Included Preventative Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, and inspections. Troubleshooting Guides: Systematic diagnostic procedures for common and uncommon faults. Component Disassembly Assembly: Step-by-step instructions for removing, overhauling, and reinstalling major and minor components. Torque Specifications: Precise torque values for all critical fasteners. Special Tool Usage: Identification and application of specialized tools required for specific procedures. Electrical Troubleshooting: Diagnosis of electrical faults using multimeters and circuit testing. Technical Depth Depth Level: Comprehensive, suitable for dealership-level technicians and advanced DIY enthusiasts. Diagnostic Capability: Advanced diagnostic procedures, including sensor readings, ECU parameters, and fault code interpretation (if applicable to the MY660 model). 📊 Manual Specifications File Format Searchability: Keyword searchable PDF, allowing for quick access to information. Print Quality Resolution: High quality, suitable for printing sections or the entire manual. Binding Type Binding: Digital (PDF) - user can print and bind as desired (e.g., 3-ring binder). Paper Type Paper Recommendation: N/A (digital delivery), user dependent for printing. ⚙️ Engine Specifications Primary Engine Engine Type: Parallel-twin (expected for MY660 platform). Displacement: 659 cc (cubic centimeters) (based on Aprilia 660 platform). Configuration: Forward-inclined parallel-twin cylinder. Bore X Stroke: 81 mm x 63.93 mm (expected for Aprilia 660 platform). Valve Train: DOHC (Double Overhead Camshaft), 4 valves per cylinder. Performance Horsepower: Approximately 100 HP (horsepower) (expected for Aprilia 660 platform, model dependent). Torque: Approximately 67 Nm (Newton-meters) (expected for Aprilia 660 platform, model dependent). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI). Fuel Type: Unleaded gasoline (minimum 95 RON recommended). Cooling System Cooling Method: Liquid-cooled. 🔧 Transmission Standard Gearbox Type: Constant mesh, 6-speed sequential gearbox. Features Clutch Type: Wet, multi-plate clutch with hydraulic actuation (expected). Quickshifter: May be equipped with Aprilia's APRC (Aprilia Performance Ride Control) quickshifter system (check specific model variant). 📐 Dimensions Exterior Wheelbase: Specific to Aprilia MY...
Aprilia MY 660 motorcycle owners, independent repair shops, and aspiring mechanics.
Competitive Analysis
Value Proposition:
Provides dealership-level repair information at a fraction of the cost, enabling self-sufficiency in maintenance and repairs.
Key Features
Instant Access:
Immediate digital download eliminates shipping delays, allowing for prompt use.
Cost Effectiveness:
Print only needed sections to reduce paper usage and cost, or print entire manual for comprehensive reference.
Accessibility:
Works on both PC and Mac operating systems.
📋 Manual Details
Coverage Areas
Engine:
Complete service and repair for the MY660 engine.
General Information:
Includes general specifications, safety precautions, and tool usage.
Transmission:
Service and repair of the transmission system.
Chassis:
Maintenance and repair related to the chassis.
Lighting:
Electrical system, including lighting components.
Steering:
Service and adjustment of the steering system.
Seats System:
Information pertaining to the seat system.
Clutch:
Service and repair of the clutch assembly.
Suspension:
Maintenance and repair of the suspension components.
Locks:
Information on lock mechanisms and service.
Brakes:
Service, repair, and troubleshooting of the braking system.
Lubrication:
Lubrication points, schedules, and fluid specifications.
Electrical:
Comprehensive electrical system diagnosis and repair.
Frame:
Information related to frame inspection and repair.
Fuel System:
Service and troubleshooting of the fuel delivery system.
Battery:
Battery maintenance, charging, and replacement procedures.
Page Count
Estimated Pages:
Variable (printable sections as needed, full manual download).
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English (implied by product description).
Format
File Format:
Adobe Acrobat PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for engine disassembly, assembly, inspection, and overhaul. Includes cylinder head, pistons, crankshaft, camshaft, valve train, and timing components.
Engine Performance:
Diagnostics and tuning procedures for optimal engine performance, including air-fuel mixture control and ignition timing.
Fuel Injection:
Diagnosis and repair of the fuel injection system, including injectors, fuel pump, pressure regulator, and ECU control.
Cooling System:
Maintenance, repair, and troubleshooting of the engine cooling system, including radiator, thermostat, water pump, and coolant specifications.
Exhaust System:
Inspection and repair of the exhaust system components.
Transmission Internal:
Detailed disassembly, inspection, and reassembly of the gearbox, including gear sets, shift forks, and bearings.
Clutch Assembly:
Service procedures for the clutch, including friction plates, pressure plates, and actuation mechanisms.
Suspension Front:
Fork disassembly, seal replacement, oil levels, and adjustments.
Suspension Rear:
Monoshock unit inspection, linkage lubrication, and adjustment procedures.
Braking System Front:
Brake caliper service, pad replacement, fluid bleeding, and master cylinder inspection.
Braking System Rear:
Rear brake caliper service, pad replacement, fluid bleeding, and master cylinder inspection.
Wheel And Tire:
Tire inspection, pressure recommendations, and wheel bearing maintenance.
Steering System:
Steering head bearing inspection, lubrication, and adjustment.
Electrical Charging:
Stator, regulator/rectifier, and battery charging system diagnostics.
Electrical Ignition:
Ignition coil testing, spark plug specifications, and timing adjustments.
Electrical Lighting:
Headlight, taillight, and indicator bulb replacement and wiring diagrams.
Electrical Instruments:
Dashboard and instrument cluster diagnostics.
Wiring Diagrams:
Complete wiring schematics for all electrical systems.
Procedures Included
Preventative Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, and inspections.
Troubleshooting Guides:
Systematic diagnostic procedures for common and uncommon faults.
Component Disassembly Assembly:
Step-by-step instructions for removing, overhauling, and reinstalling major and minor components.
Torque Specifications:
Precise torque values for all critical fasteners.
Special Tool Usage:
Identification and application of specialized tools required for specific procedures.
Electrical Troubleshooting:
Diagnosis of electrical faults using multimeters and circuit testing.
Technical Depth
Depth Level:
Comprehensive, suitable for dealership-level technicians and advanced DIY enthusiasts.
Diagnostic Capability:
Advanced diagnostic procedures, including sensor readings, ECU parameters, and fault code interpretation (if applicable to the MY660 model).
📊 Manual Specifications
File Format
Searchability:
Keyword searchable PDF, allowing for quick access to information.
Print Quality
Resolution:
High quality, suitable for printing sections or the entire manual.
Binding Type
Binding:
Digital (PDF) - user can print and bind as desired (e.g., 3-ring binder).
Paper Type
Paper Recommendation:
N/A (digital delivery), user dependent for printing.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Parallel-twin (expected for MY660 platform).
Displacement:
659 cc (cubic centimeters) (based on Aprilia 660 platform).
Configuration:
Forward-inclined parallel-twin cylinder.
Bore X Stroke:
81 mm x 63.93 mm (expected for Aprilia 660 platform).
Valve Train:
DOHC (Double Overhead Camshaft), 4 valves per cylinder.
Performance
Horsepower:
Approximately 100 HP (horsepower) (expected for Aprilia 660 platform, model dependent).
Torque:
Approximately 67 Nm (Newton-meters) (expected for Aprilia 660 platform, model dependent).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI).
Fuel Type:
Unleaded gasoline (minimum 95 RON recommended).
Cooling System
Cooling Method:
Liquid-cooled.
🔧 Transmission
Standard
Gearbox Type:
Constant mesh, 6-speed sequential gearbox.
Features
Clutch Type:
Wet, multi-plate clutch with hydraulic actuation (expected).
Quickshifter:
May be equipped with Aprilia's APRC (Aprilia Performance Ride Control) quickshifter system (check specific model variant).
📐 Dimensions
Exterior
Wheelbase:
Specific to Aprilia MY 660 model (e.g., RS 660 wheelbase ~1370 mm).
Weights
Dry Weight:
Specific to Aprilia MY 660 model (e.g., RS 660 dry weight ~169 kg).
🛡️ Safety Features
Active Features
ABS:
Anti-lock Braking System (ABS) (standard on most modern Aprilia models).
Traction Control:
Traction Control System (TCS) (likely part of APRC package).
Aprilia Performance Ride Control (APRC) suite, likely including ATC (Traction Control), AWC (Wheelie Control), AEB (Engine Brake), and ACC (Cruise Control) depending on the specific MY660 variant.
Connectivity
Optional Connectivity:
Optional Aprilia MIA (Multimedia Platform) connectivity system for smartphone integration (check availability).
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 6,000 - 10,000 km or annually, whichever comes first (refer to manual for precise interval).
Air Filter:
Inspect every 6,000 km, replace as needed.
Spark Plugs:
Typically replaced around 12,000 - 24,000 km, depending on type.
Valve Clearance:
Typically checked/adjusted around 12,000 - 24,000 km.
Fluid Specifications
Engine Oil:
API SN, JASO MA2, SAE 10W-40 (confirm with manual for exact specification and capacity).
Coolant:
Ethylene glycol based coolant with anti-corrosion additives, 50% mixture with distilled water (confirm with manual).
Brake Fluid:
DOT 4 (confirm with manual).
Known Issues
Potential Concerns:
Early models may have had software updates for electronics or minor adjustments; refer to dealer bulletins or manual for known issues and fixes.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer renowned for its success in motorcycle racing and performance-oriented road bikes.
Model Evolution
Platform Origin:
The MY660 engine is the basis for Aprilia's modern 660cc platform, first introduced with the RS 660.
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