APRILIA NA 850 MANA Digital Workshop Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Mana 850 Model Variant: Mana 850 GT Generation Production Years: 2007-2016 Codes Chassis Code: AP8M1 👋 Introduction Market Position Niche: The Aprilia Mana 850 is a unique sport-naked motorcycle that blends motorcycle riding dynamics with automatic transmission convenience. It targeted riders seeking a performance-oriented machine with ease of use, making it distinct in its segment. Competitive Analysis Comparisons: Competed against other naked bikes and motorcycles offering automatic or semi-automatic transmissions, though its unique CVT and integrated storage made it stand out. Competitors would include models from Yamaha (TMAX scooter), Honda (NM4 Vultus), and potentially some Ducati models with their electronic shifting aids. Key Features Innovations: Key features include its continuously variable transmission (CVT) offering automatic or manual shifting modes, a generous underseat storage compartment (comparable to a scooter), a sporty V-twin engine, and distinctive styling. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive mechanical, electrical, and bodywork repair and maintenance for Aprilia Mana 850 (all variants). Page Count Estimated Pages: 500+ Manual Type Type: Digital Workshop Repair Manual Language Language: English Format Format: PDF (Portable Document Format) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, inspection, diagnosis, performance tuning, cooling system, lubrication system, valve train. Fuel System: Fuel injection system (EFI), throttle body, fuel pump, injectors, fuel pressure regulator, fuel tank, fuel lines. Exhaust System: Exhaust manifolds, catalytic converter, mufflers, exhaust sensors. Transmission And Drivetrain: Continuously Variable Transmission (CVT) system, belt drive, clutch, final drive, gearbox operation. Electrical System: Battery, charging system (alternator/stator), ignition system, starter motor, lighting system, horn, fuses, relays. Electronic Control Unit: ECU (Engine Control Unit) diagnostics, sensor inputs, actuator outputs, fault codes, wiring diagrams. Chassis And Frame: Frame inspection, steering head, swingarm, wheel bearings, suspension (front forks, rear shock absorber). Braking System: Front and rear brake systems, hydraulic lines, brake calipers, master cylinders, brake discs, brake pads, ABS (if equipped). Wheel And Tires: Wheel specifications, tire sizes, mounting and balancing, tire pressure recommendations. Bodywork And Trim: Panel removal and installation, fairings, seat, fuel tank cover, storage compartment (underseat). Instrumentation And Controls: Dashboard, instrument cluster, controls, switches, throttle grip, brake levers. Procedures Included Scheduled Maintenance: Regular service intervals, oil changes, filter replacements, spark plug checks, chain adjustment (if applicable), brake fluid replacement. Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation, wiring schematic analysis. Engine Repair Rebuild: Detailed instructions for engine disassembly, component inspection, repair procedures, and reassembly. Transmission Service: CVT belt inspection and replacement, clutch service, final drive maintenance. Brake System Service: Brake bleeding, pad replacement, caliper servicing, disc replacement. Electrical Component Replacement: Instructions for replacing battery, starter, alternator, ignition coils, sensors, lights, and switches. Suspension And Steering Service: Fork seal replacement, shock absorber service, steering bearing replacement. Bodywork Repair And Adjustment: Removal and installation of body panels, fairings, and trim pieces. Technical Depth Depth: Comprehensive, covering everything from basic owner maintenance to complete engine rebuilds and advanced electrical diagnostics. 📊 Manual Specifications File Format Quality: High-resolution scans with searchable text for easy navigation and printing. Print Quality Recommendation: Designed for digital viewing and printing of individual pages or sections as needed. Binding Type Digital Format: N/A (Digital format) Paper Type Digital Format: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Type: V-Twin, Four-stroke Displacement: 839.3 cc Bore X Stroke: 90 mm x 66 mm Valvetrain: SOHC, 4 valves per cylinder Cooling System: Liquid-cooled Performance Max Horsepower: 75 hp @ 8,000 rpm Max Torque: 76 Nm @ 6,000 rpm Fuel System Injection Type: Electronic Fuel Injection (EFI) with Keihin throttle body Fuel Type: Unleaded Gasoline (95 RON recommended) Fuel Tank Capacity: 15 liters 🔧 Transmission Standard Type: Continuously Variable Transmission (CVT) with electronic control Modes: Automatic (3 modes: Touring, Sport, Rain) and Sequential Manual Shift (SMS) with 5 speed pre-sets. Features Drive Type: Belt drive Clutch: Multiplate wet clutch (integrated with CVT) Gear Ratios: Variable (CVT) 📐 Dimensions Exterior Length: 2,160 mm Width: 820 mm Height: 1,180 mm Wheelbase: 1,500 mm Seat Height: 800 mm Weights Dry Weight: Approx. 230 kg Curb Weight: Approx. 230 kg (depending on factory fill) Cargo Storage Capacity: Integrated underseat storage compartment (7.5 liters, suitable for helmet or groceries), additional storage compartment behind front fairing. 🛡️ Safety Features Ratings Crash Test Data: Not applicable for motorcycles in the same way as cars; focus on structural integrity and component safety. Active Features Braking: Dual 320 mm front discs with 4-piston radial calipers, 280 mm rear disc with 2-piston caliper. ABS available as an option on some models/markets. Lighting: Halogen headlight, LED taillight. Passive Features Frame Construction: Tubular steel trellis frame for rigidity and handling. 💡 Technology Features Infotainment Instrument Cluster: Digital LCD instrument cluster displaying speed, RPM, fuel level, gear selection (in SMS mode), clock, trip meter, and warning lights. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available...
The Aprilia Mana 850 is a unique sport-naked motorcycle that blends motorcycle riding dynamics with automatic transmission convenience. It targeted riders seeking a performance-oriented machine with ease of use, making it distinct in its segment.
Competitive Analysis
Comparisons:
Competed against other naked bikes and motorcycles offering automatic or semi-automatic transmissions, though its unique CVT and integrated storage made it stand out. Competitors would include models from Yamaha (TMAX scooter), Honda (NM4 Vultus), and potentially some Ducati models with their electronic shifting aids.
Key Features
Innovations:
Key features include its continuously variable transmission (CVT) offering automatic or manual shifting modes, a generous underseat storage compartment (comparable to a scooter), a sporty V-twin engine, and distinctive styling.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive mechanical, electrical, and bodywork repair and maintenance for Aprilia Mana 850 (all variants).
Ethylene glycol based coolant. Capacity: 1.6 liters. Mix 50/50 with distilled water.
Brake Fluid:
DOT 4.
Known Issues
Common Complaints:
Some owners report occasional issues with the CVT control unit or sensor readings affecting performance modes. Battery drain can occur if not regularly maintained. Rear shock absorber may require adjustment or replacement over time due to riding conditions.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its performance-oriented motorcycles, particularly in racing and sportbike segments. Founded in 1945.
Model Evolution
Mana 850 Development:
The Mana 850 was conceived to offer a motorcycle experience with greater everyday usability and comfort. Its innovative CVT and integrated storage set it apart.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards are not widely documented, the Mana 850 was recognized for its innovative approach to motorcycle design and practicality.
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