APRILIA NA 850 MANA Workshop Repair Manual All ModelS COVERED
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🏷️ Basic Information Identification Make: Aprilia Model: Mana 850 Model Variant: GT / ABS Platform: Mana 850 Codes Engine Code Prefix: LE 👋 Introduction Market Position Market Segment: Sport Touring / Naked Motorcycle with innovative automatic transmission. Competitive Analysis Key Competitors: Yamaha TDM series, Ducati Multistrada (early models), Moto Guzzi Norge. Key Features Unique Selling Proposition: The Aprilia Mana 850 is renowned for its unique continuously variable transmission (CVT) system, offering both automatic and manual-style shifting modes, coupled with a practical enclosed chain drive and integrated storage compartment. Target Audience: Riders seeking a comfortable, versatile motorcycle with the convenience of an automatic transmission without compromising on motorcycle feel and performance. 📋 Manual Details Coverage Areas All Models Covered: True Page Count Estimated Page Count: Approx. 400-600 pages (typical for workshop manuals of this scope) Manual Type Manual Type: Workshop Repair Manual Language Language: English (Assumed, standard for international sales) Format Format: Digital (PDF likely, given the product name format) 📖 Manual Coverage Systems Covered Engine Mechanical: Comprehensive overhaul, diagnostics, cylinder head, pistons, crankshaft, lubrication system, cooling system. Fuel System: Fuel injection system (ECU, sensors, injectors), fuel pump, fuel filter, throttle body. Transmission And Drivetrain: Variable ratio transmission (VRT) operation, maintenance, and troubleshooting; final drive. Electrical System: Wiring diagrams, battery, charging system (alternator), starting system, lighting, ignition system, ECU diagnostics, sensor outputs. Chassis And Suspension: Front fork (USD), rear shock absorber, swingarm, bearings, steering system. Braking System: Hydraulic brake system, ABS (if equipped), brake calipers, master cylinders, fluid replacement, bleeding procedures. Bodywork And Plastics: Panel removal and installation, fairings, seat, fuel tank, storage compartment. Procedures Included Routine Maintenance: Oil and filter changes, spark plug replacement, air filter servicing, chain adjustment (if applicable to specific models/variants), brake fluid changes, coolant checks and changes. Troubleshooting: Systematic diagnostics for common and uncommon issues, fault codes interpretation, wiring harness testing. Repair And Rebuild: Detailed step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly of engine, transmission, suspension, and brake components. Wiring And Electrical Diagnostics: Fault finding on electrical circuits, testing sensors and actuators, interpreting wiring diagrams. Technical Depth Depth Of Coverage: Comprehensive: Suitable for professional mechanics and experienced DIY enthusiasts. Covers everything from basic maintenance to full engine rebuilds and complex diagnostic procedures. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution scans, clear text, legible diagrams and illustrations. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Searchability Search Functionality: Likely searchable text within the PDF for quick information retrieval. Usability Navigation: Hyperlinked table of contents and cross-references for efficient navigation. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, 90-degree V-twin Displacement: 839.3 cc (cubic centimeters) Bore X Stroke: 97 mm x 56.4 mm Valve Train: SOHC, 4 valves per cylinder Compression Ratio: 10.1:1 Performance Horsepower: Approximately 75 hp (56 kW) @ 8,000 rpm Torque: Approximately 7.7 kgm (75 Nm; 55 lb-ft) @ 6,000 rpm Fuel System Fuel Delivery: Electronic fuel injection (Mikuni or similar) with dual throttle bodies Fuel Type: Unleaded gasoline (min. 95 octane recommended) Ignition Ignition System: Digital electronic ignition with variable advance Lubrication Oil Type: SAE 10W-40, API SG/SH/SJ or JASO MA certified motorcycle oil Oil Capacity: Approx. 2.5 liters (2.6 US qt) with filter change Cooling System Cooling Type: Liquid-cooled Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors (e.g., Motorex M5.0 or equivalent) 🔧 Transmission Standard Transmission Type: Continuously Variable Transmission (CVT) with electronic control Transmission Modes: Automatic (various modes, e.g., Sport, Touring) and Manual (sequential shifting via buttons/levers). Final Drive: Sealed O-ring chain drive (enclosed for low maintenance) Features Transmission Fluid: Specific CVT fluid (refer to manual for exact specification and change intervals). 📐 Dimensions Exterior Length: Approx. 2,175 mm (85.6 in) Width: Approx. 800 mm (31.5 in) (excluding mirrors) Height: Approx. 1,300 mm (51.2 in) (at seat) Wheelbase: Approx. 1,502 mm (59.1 in) Weights Dry Weight: Approx. 200 kg (441 lbs) Wet Weight: Approx. 230 kg (507 lbs) (fully fueled and ready to ride) Cargo Storage Capacity: Integral storage compartment within the 'fuel tank' area, capable of holding a full-face helmet. 🛡️ Safety Features Ratings ABS Availability: Optional ABS (Anti-lock Braking System) available on some models. Active Features Braking System Front: Dual 320 mm discs, radial calipers Braking System Rear: Single 260 mm disc, caliper Passive Features Frame Type: Trellis frame, Aluminum rear subframe Lighting: Halogen headlight, LED taillight 💡 Technology Features Infotainment Instrument Cluster: Digital LCD display with speedometer, tachometer, odometer, trip meters, fuel gauge, engine temperature, clock, and gear position indicator (in manual mode). Driver Assistance ABS: Optional ABS system for enhanced braking safety. Connectivity Usb Charging Port: May be an aftermarket addition, not standard factory equipment on all models. The manual may cover accessory installation. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually, whichever...
Sport Touring / Naked Motorcycle with innovative automatic transmission.
Competitive Analysis
Key Competitors:
Yamaha TDM series, Ducati Multistrada (early models), Moto Guzzi Norge.
Key Features
Unique Selling Proposition:
The Aprilia Mana 850 is renowned for its unique continuously variable transmission (CVT) system, offering both automatic and manual-style shifting modes, coupled with a practical enclosed chain drive and integrated storage compartment.
Target Audience:
Riders seeking a comfortable, versatile motorcycle with the convenience of an automatic transmission without compromising on motorcycle feel and performance.
📋 Manual Details
Coverage Areas
All Models Covered:
True
Page Count
Estimated Page Count:
Approx. 400-600 pages (typical for workshop manuals of this scope)
Manual Type
Manual Type:
Workshop Repair Manual
Language
Language:
English (Assumed, standard for international sales)
Format
Format:
Digital (PDF likely, given the product name format)
Panel removal and installation, fairings, seat, fuel tank, storage compartment.
Procedures Included
Routine Maintenance:
Oil and filter changes, spark plug replacement, air filter servicing, chain adjustment (if applicable to specific models/variants), brake fluid changes, coolant checks and changes.
Troubleshooting:
Systematic diagnostics for common and uncommon issues, fault codes interpretation, wiring harness testing.
Repair And Rebuild:
Detailed step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly of engine, transmission, suspension, and brake components.
Wiring And Electrical Diagnostics:
Fault finding on electrical circuits, testing sensors and actuators, interpreting wiring diagrams.
Technical Depth
Depth Of Coverage:
Comprehensive: Suitable for professional mechanics and experienced DIY enthusiasts. Covers everything from basic maintenance to full engine rebuilds and complex diagnostic procedures.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution scans, clear text, legible diagrams and illustrations.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Searchability
Search Functionality:
Likely searchable text within the PDF for quick information retrieval.
Usability
Navigation:
Hyperlinked table of contents and cross-references for efficient navigation.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, 90-degree V-twin
Displacement:
839.3 cc (cubic centimeters)
Bore X Stroke:
97 mm x 56.4 mm
Valve Train:
SOHC, 4 valves per cylinder
Compression Ratio:
10.1:1
Performance
Horsepower:
Approximately 75 hp (56 kW) @ 8,000 rpm
Torque:
Approximately 7.7 kgm (75 Nm; 55 lb-ft) @ 6,000 rpm
Fuel System
Fuel Delivery:
Electronic fuel injection (Mikuni or similar) with dual throttle bodies
Fuel Type:
Unleaded gasoline (min. 95 octane recommended)
Ignition
Ignition System:
Digital electronic ignition with variable advance
Lubrication
Oil Type:
SAE 10W-40, API SG/SH/SJ or JASO MA certified motorcycle oil
Oil Capacity:
Approx. 2.5 liters (2.6 US qt) with filter change
Cooling System
Cooling Type:
Liquid-cooled
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors (e.g., Motorex M5.0 or equivalent)
🔧 Transmission
Standard
Transmission Type:
Continuously Variable Transmission (CVT) with electronic control
Transmission Modes:
Automatic (various modes, e.g., Sport, Touring) and Manual (sequential shifting via buttons/levers).
Final Drive:
Sealed O-ring chain drive (enclosed for low maintenance)
Features
Transmission Fluid:
Specific CVT fluid (refer to manual for exact specification and change intervals).
📐 Dimensions
Exterior
Length:
Approx. 2,175 mm (85.6 in)
Width:
Approx. 800 mm (31.5 in) (excluding mirrors)
Height:
Approx. 1,300 mm (51.2 in) (at seat)
Wheelbase:
Approx. 1,502 mm (59.1 in)
Weights
Dry Weight:
Approx. 200 kg (441 lbs)
Wet Weight:
Approx. 230 kg (507 lbs) (fully fueled and ready to ride)
Cargo
Storage Capacity:
Integral storage compartment within the 'fuel tank' area, capable of holding a full-face helmet.
🛡️ Safety Features
Ratings
ABS Availability:
Optional ABS (Anti-lock Braking System) available on some models.
Active Features
Braking System Front:
Dual 320 mm discs, radial calipers
Braking System Rear:
Single 260 mm disc, caliper
Passive Features
Frame Type:
Trellis frame, Aluminum rear subframe
Lighting:
Halogen headlight, LED taillight
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD display with speedometer, tachometer, odometer, trip meters, fuel gauge, engine temperature, clock, and gear position indicator (in manual mode).
Driver Assistance
ABS:
Optional ABS system for enhanced braking safety.
Connectivity
Usb Charging Port:
May be an aftermarket addition, not standard factory equipment on all models. The manual may cover accessory installation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first.
Air Filter Check:
Check every 10,000 km (6,000 miles), replace as needed.
Spark Plug Replacement:
Every 20,000 km (12,000 miles).
Brake Fluid Change:
Every 2 years or 20,000 km (12,000 miles).
Coolant Change:
Every 3 years or 30,000 km (18,000 miles).
Fluid Specifications
Engine Oil Specification:
SAE 10W-40, API SG/SH/SJ or JASO MA certified motorcycle oil.
Brake Fluid Specification:
DOT 4 (or DOT 3 if specified for older models, check manual).
Coolant Specification:
Ethylene glycol-based coolant, pre-mixed or concentrate (dilute 50/50 with distilled water).
Known Issues
Common Wear Items:
Clutch plates (in CVT), rear brake pads, tires.
Potential Electrical Gremlins:
As with many complex Italian motorcycles, intermittent electrical issues can arise, often related to sensor connections or grounds. The manual's wiring diagrams are crucial.
Cvt Maintenance Considerations:
Proper CVT fluid level and type are critical for longevity. Regular checks and changes are advised. The manual will detail the specific procedure.
📚 Vehicle History
Brand Heritage
Brand History:
Aprilia is an Italian manufacturer with a rich history in motorsport, particularly in Grand Prix racing, known for its innovative engineering and sporty motorcycles.
Model Evolution
Mana 850 Introduction Year:
2007
Mana 850 Updates:
Minor updates and ABS option introduced in later years (e.g., 2009 onwards).
Production
Manufacturing Location:
Italy
Production Period:
Approximately 2007 - 2017 (with variations in availability).
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Praised for its innovative CVT and practicality, often highlighted as a unique and comfortable option in the middleweight naked/sport-touring segment.
Ratings
User Reviews:
Generally positive for comfort, unique transmission, and practicality, with typical critiques focusing on power delivery compared to traditional motorcycles and occasional electronic quirks.
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