Basic Information Identification Make: Aprilia Model: Pegaso 650 IE Year: 2002 Vehicle Type: Motorcycle Motorcycle Segment: Adventure/Touring Codes Engine Code: Rotax 655 Introduction Market Position Market Segment: Lightweight adventure touring motorcycle, competing with models like BMW F650GS, Yamaha TDM 850, and Kawasaki KLR650. Competitive Analysis Key Selling Points: Versatility for both commuting and light off-road use, European styling, reliable Rotax engine. Key Features Vehicle Appeal: Practical, user-friendly, and capable motorcycle suitable for riders transitioning to larger displacement bikes or seeking an all-around versatile machine. Manual Details Coverage Areas Primary Coverage: Workshop service and repair for Aprilia Pegaso 650 IE (2002) Page Count Page Count: 320 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download Method: Instant PDF download, no shipping required. Manual Coverage Systems Covered Engine: Engine overhaul, diagnosis, tuning, cooling system, lubrication system, fuel injection system (IE) Transmission: Gearbox inspection, repair, clutch operation, lubrication Chassis And Frame: Frame inspection, steering head bearings, suspension components (front forks, rear shock absorber), swingarm Brakes: Front and rear brake systems, hydraulic lines, calipers, discs, bleeding procedures Electrical System: Wiring diagrams, battery, ignition system, lighting, starter motor, alternator, ECU diagnostics Fuel System: Fuel tank, fuel pump, fuel filter, throttle body, injectors, fuel pressure regulation Exhaust System: Exhaust manifold, catalytic converter, muffler inspection and replacement Wheels And Tires: Wheel bearing service, tire pressure, mounting and balancing Bodywork And Fairings: Fairing removal and installation, seat, fuel tank cover Procedures Included Maintenance: Regular servicing, oil changes, filter replacements, chain adjustment, brake pad inspection Troubleshooting: Diagnostic procedures for common issues, fault code interpretation (if applicable) Repair: Component-level repair and replacement for all major systems Overhaul: Complete engine and transmission overhaul procedures Calibration: Throttle body synchronization, idle speed adjustment Technical Depth Depth: Comprehensive (from basic maintenance to full engine rebuilds) Diagnostic Capabilities: Includes troubleshooting guides for starting issues, running problems, electrical faults, and performance anomalies. Manual Specifications File Format File Type: PDF Searchable Text: Likely searchable (standard for professional PDFs) Print Quality Printability: Printable for workshop use Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Completeness Completeness: Complete workshop manual Coverage Detail: Provides detailed step-by-step repair instructions, torque specifications, diagnostic flowcharts, and wiring diagrams. Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder Engine Displacement: 652 cc Bore X Stroke: 100 mm x 83 mm Cooling System: Liquid-cooled Valve Train: SOHC, 4 valves per cylinder Engine Manufacturer: Rotax (BMW Group) Performance Horsepower Approx: 48 hp (36 kW) @ 6500 rpm Torque Approx: 57 Nm (42 lb-ft) @ 5200 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (IE) Throttle Body Diameter: 46 mm Lubrication System Oil Type Recommended: API SG/SH/SJ, SAE 10W-40 or 15W-50 (Check specific manual section for exact spec) Oil Capacity Approx W Filter: 2.2 Liters Transmission Standard Transmission Type: 5-speed manual Clutch Type: Wet multi-plate Final Drive: O-ring chain Features Gear Ratios: Detailed gear ratios available within the manual. Dimensions Exterior Length Approx: 2180 mm (85.8 in) Width Approx: 830 mm (32.7 in) Height Approx: 1370 mm (53.9 in) (Seat height variable based on suspension settings) Wheelbase Approx: 1475 mm (58.1 in) Weights Dry Weight Approx: 182 kg (401 lbs) Wet Weight Approx: 198 kg (436 lbs) (Estimated, with fluids) Cargo Fuel Tank Capacity: 14 Liters (3.7 US gal) Safety Features Ratings Safety Features: Standard motorcycle safety features; no specific crash ratings apply like cars. Active Features Braking System: Hydraulic disc brakes front and rear. Front: Dual piston caliper, 300mm disc. Rear: Single piston caliper, 220mm disc. (Specifications may vary slightly by region/model year update). Passive Features Lighting: Halogen headlight, LED tail light, turn signals. Technology Features Infotainment Instrument Cluster: Analog speedometer and tachometer, digital display for odometer, trip meter, coolant temperature, fuel level. Driver Assistance ABS: Optional on some models/regions; not standard on all 2002 Pegaso 650 IE models. Connectivity ECU Interface: The manual will cover diagnostic procedures for the Electronic Control Unit (ECU), likely requiring proprietary Aprilia diagnostic tools or generic OBD-II readers for certain parameters. Maintenance Service Intervals First Service: Typically around 1000 km (600 miles) - includes oil change, filter check, chain adjustment, and general inspection. Regular Oil Change: Every 6000 km (3700 miles) or annually, whichever comes first. Air Filter Replacement: Every 12000 km (7500 miles) or as needed based on riding conditions. Spark Plug Replacement: Every 12000 km (7500 miles) - specific plug type to be confirmed in manual. Fluid Specifications Coolant Type: Ethylene glycol-based antifreeze coolant (e.g., MOTUL Motocool Expert, or equivalent ISO 15402 standard). Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Chain and sprockets, brake pads, fork seals, regulator/rectifier. Fuel pump and injector issues can occur with age/mileage. Potential Electrical Faults: Wiring harness corrosion, stator/alternator output issues, battery charging problems can be diagnosed with this manual. Vehicle History Brand Heritage Manufacturer: Aprilia is an Italian...