Aprilia Pegaso 650 2000 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Pegaso 650 Year: 2000 Codes Engine Code: M659 (Rotax Design) 👋 Introduction Market Position Category: Mid-size Dual-Sport / Adventure Motorcycle Competitive Analysis Competitors 2000: Honda Transalp XL650, BMW F650GS, Suzuki DL650 V-Strom (though V-Strom debuted later, Pegaso occupied a similar niche). Key Features Engine Type: Single-cylinder, four-stroke, liquid-cooled Design Philosophy: Versatile machine suitable for commuting, touring, and light off-road use. 📋 Manual Details Coverage Areas Primary Coverage: Full Service Repair and Maintenance Page Count Estimated Pages: 300-400 (Estimate based on typical full service manuals for this era/type of vehicle) Manual Type Type: Service Repair Manual Language Language: English (Assumed, most common for international market manuals) Format Format: Digital (PDF) - Printable, Searchable (Assumed for modern sales) 📖 Manual Coverage Systems Covered Engine Overhaul: Complete engine disassembly, inspection, repair, and reassembly for the Rotax M659 engine. Fuel System: Carburetor (likely Dell'Orto PHM 40) tuning, maintenance, rebuilding, fuel pump, and fuel lines. Ignition System: Spark plugs, ignition coils, CDI unit, timing adjustments, and troubleshooting. Transmission And Drivetrain: Clutch operation and adjustment, gearbox internal inspection and repair, chain maintenance, sprockets. Cooling System: Radiator, hoses, thermostat, water pump inspection and replacement, coolant specifications. Braking System: Brake fluid replacement, caliper servicing, pad replacement, disc inspection, hydraulic system bleeding. Suspension System: Front fork (likely Marzocchi or Paioli) overhaul, oil seals, springs, rear shock absorber adjustment and servicing. Electrical System: Wiring diagrams, battery maintenance, charging system (stator, rectifier/regulator), lighting, starter motor, instrumentation. Chassis And Frame: Frame inspection, steering head bearing service, swingarm bush inspection, wheel bearing replacement. Bodywork And Fairings: Panel removal and installation, cosmetic repair guidance. Procedures Included Routine Maintenance: Oil and filter changes, air filter cleaning/replacement, chain lubrication and adjustment, spark plug checks, brake and clutch lever adjustments. Troubleshooting: Diagnostic procedures for common starting, running, and electrical issues...

Type: Motorcycle

Satıcı:

Sku: 154866

Collections: ALL

Tags: 2000 Aprilia Misc Motorcycle Motorcycles Pegaso 650

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Description

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

Pegaso 650

Year:

Codes

Engine Code:

M659 (Rotax Design)

👋 Introduction

Market Position

Category:

Mid-size Dual-Sport / Adventure Motorcycle

Competitive Analysis

Competitors 2000:

Honda Transalp XL650, BMW F650GS, Suzuki DL650 V-Strom (though V-Strom debuted later, Pegaso occupied a similar niche).

Key Features

Engine Type:

Single-cylinder, four-stroke, liquid-cooled

Design Philosophy:

Versatile machine suitable for commuting, touring, and light off-road use.

📋 Manual Details

Coverage Areas

Primary Coverage:

Full Service Repair and Maintenance

Page Count

Estimated Pages:

300-400 (Estimate based on typical full service manuals for this era/type of vehicle)

Manual Type

Type:

Service Repair Manual

Language

Language:

English (Assumed, most common for international market manuals)

Format

Format:

Digital (PDF) - Printable, Searchable (Assumed for modern sales)

📖 Manual Coverage

Systems Covered

Engine Overhaul:

Complete engine disassembly, inspection, repair, and reassembly for the Rotax M659 engine.

Fuel System:

Carburetor (likely Dell'Orto PHM 40) tuning, maintenance, rebuilding, fuel pump, and fuel lines.

Ignition System:

Spark plugs, ignition coils, CDI unit, timing adjustments, and troubleshooting.

Transmission And Drivetrain:

Clutch operation and adjustment, gearbox internal inspection and repair, chain maintenance, sprockets.

Cooling System:

Radiator, hoses, thermostat, water pump inspection and replacement, coolant specifications.

Braking System:

Brake fluid replacement, caliper servicing, pad replacement, disc inspection, hydraulic system bleeding.

Suspension System:

Front fork (likely Marzocchi or Paioli) overhaul, oil seals, springs, rear shock absorber adjustment and servicing.

Electrical System:

Wiring diagrams, battery maintenance, charging system (stator, rectifier/regulator), lighting, starter motor, instrumentation.

Chassis And Frame:

Frame inspection, steering head bearing service, swingarm bush inspection, wheel bearing replacement.

Bodywork And Fairings:

Panel removal and installation, cosmetic repair guidance.

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter cleaning/replacement, chain lubrication and adjustment, spark plug checks, brake and clutch lever adjustments.

Troubleshooting:

Diagnostic procedures for common starting, running, and electrical issues with clear symptom-cause-solution tables.

Rebuilds:

Detailed step-by-step instructions for major component rebuilds (engine, gearbox, forks).

Component Replacement:

Guidance on replacing wear items and common failure points such as brake pads, clutch plates, wheel bearings, and tires.

Technical Depth

Diagnostic Capabilities:

Advanced diagnostic procedures for electrical faults and engine performance issues, including timing checks and compression testing.

Torque Specifications:

Comprehensive list of torque values for all critical fasteners and engine components.

Tolerances And Clearances:

Engine component clearance specifications (piston-to-bore, valve clearances where applicable, bearing clearances).

Wiring Diagrams:

Detailed, high-quality wiring schematics for the entire motorcycle.

📊 Manual Specifications

File Format

File Type:

Print Quality

Resolution:

High resolution for clear text and image reproduction when printed.

Binding Type

Binding:

N/A (Digital Product)

Paper Type

Paper Quality:

N/A (Digital Product)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, four-stroke, liquid-cooled, DOHC

Displacement:

652 cc (659cc often quoted due to bore/stroke)

Bore X Stroke:

100 mm x 83 mm (approximate)

Compression Ratio:

10.0:1 (approximate)

Performance

Horsepower:

Approx. 48-50 HP @ 6500 RPM

Torque:

Approx. 60-62 Nm @ 5000 RPM

Fuel System

Carburetor:

Dell'Orto PHM 40 DD (or similar variant)

Fuel Delivery:

Carbureted with accelerator pump

🔧 Transmission

Standard

Gearbox:

5-speed constant mesh

Optional

Transmission Options:

N/A (Standard 5-speed)

Features

Clutch Type:

Wet, multi-plate, cable operated

📐 Dimensions

Exterior

Length:

Approx. 2230 mm

Width:

Approx. 860 mm

Height:

Approx. 1420 mm

Wheelbase:

Approx. 1520 mm

Weights

Dry Weight:

Approx. 185 kg

Wet Weight:

Approx. 205 kg (fully fueled)

Fuel Capacity:

Approx. 18 Liters (including reserve)

🛡️ Safety Features

Ratings

Safety Features:

Disc brakes front and rear, robust chassis construction.

Active Features

Front Brake:

Single 300 mm disc with 2-piston caliper (Nissin or Brembo)

Rear Brake:

Single 220 mm disc with 1-piston caliper (Nissin or Brembo)

Passive Features

Lighting:

Halogen headlight, LED taillight, standard turn signals.

💡 Technology Features

Infotainment

Instrument Cluster:

Analog speedometer and tachometer, digital odometer, trip meter, fuel gauge, and basic warning lights.

Driver Assistance

ABS was typically an optional feature on the 2000 model.

Connectivity

Connectivity Features:

N/A (Basic motorcycle technology for its era)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 6,000-10,000 km or annually (refer to manual for exact specification)

Valve Clearance Check:

Every 12,000-24,000 km (or as per manual, typically shim-under-bucket)

Chain Maintenance:

Lubricate and adjust every 1,000 km or as needed.

Fluid Specifications

Engine Oil Type:

SAE 10W-40, API SG/SH or JASO MA (refer to manual for exact specification)

Engine Oil Capacity:

Approx. 2.2 - 2.5 Liters with filter change

Coolant Type:

Ethylene glycol based antifreeze (e.g., Motul Motocool Expert, Castrol Radicool)

Brake Fluid Type:

DOT 4

Known Issues

Common Wear Item:

Cam chain tensioner (can become weak, leading to rattling noises).

Common Wear Item 2:

Water pump seal (potential for coolant leaks).

Electrical Concern:

Rectifier/regulator failure (leading to charging system issues), especially on early models.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Italy

Model Evolution

Pegaso Lineage:

The Pegaso 650 was Aprilia's entry into the mid-size dual-purpose motorcycle market, known for its distinctive styling and Rotax single-cylinder engine.

Production

Production Years:

1990s - 2000s (with various iterations and engine updates)

🏆 Awards & Recognition

Recognitions

Market Perception:

Recognized for its robust Rotax engine and off-road capability compared to some competitors, though often perceived as having a more premium price point.