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Aprilia RS 250 2000 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: RS 250 Year: 2000 Product Type: Factory Service Repair Manual Product Identifier: Aprilia RS 250 2000 Factory Service Repair Manual Codes Chassis Code Variant: SF 👋 Introduction Market Position Vehicle Type: High-performance 2-stroke sportbike Target Audience: Enthusiasts and owners seeking detailed technical information for maintenance and repair. Competitive Analysis Market Segment: 250cc supersport segment, competing with models like Yamaha YZF-R25, Honda CBR250RR (though this is a specific Aprilia model with unique heritage). Key Features Manual Strength: Official dealer-level information, comprehensive coverage, detailed diagrams. Vehicle Strength: Renowned for its lightweight chassis, potent 2-stroke V-twin engine, and sharp handling derived from racing DNA. 📋 Manual Details Coverage Areas Primary Coverage: Complete Workshop Procedures Specific Sections: General Information, Periodic Maintenance, Tune-Up Procedures, Engine, Fuel and Lubrication System, Cooling System, Electrical System, Chassis, Servicing Information, Updates Page Count Estimated Pages: Likely 300-500 pages (typical for comprehensive service manuals) Manual Type Type: Factory Service Repair Manual (FSM) Equivalent Dealer Tool: Yes (same as official dealers workshop) Language Language: Likely English (standard for exported manuals, specific confirmation may require viewing manual) Format Digital Format: PDF Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating Systems: All Versions of Windows & Mac Features Zoom Functionality: Yes 📖 Manual Coverage Systems Covered Engine System: Complete engine disassembly, assembly, troubleshooting, and repair. Fuel System: Carburetor adjustment, fuel pump, fuel lines, fuel tank servicing. Lubrication System: Oil pump, oil filter, oil change procedures, oil specifications. Cooling System: Radiator, coolant, water pump, thermostat, fan operation, flushing procedures. Electrical System: Wiring diagrams, ignition system, lighting, charging system, battery, starter, fault diagnosis. Chassis: Frame, suspension (front forks, rear shock absorber), steering, wheels, tires, brakes (front and rear), chain and sprockets. Bodywork: Fairings, seat, fuel tank removal and installation, minor body panel repairs. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, chain adjustment, brake checks. Tune Up: Carburetor synchronization and adjustment, ignition timing checks, compression testing. Repair: Detailed step-by-step repair instructions for all major components and systems. Troubleshooting: Diagnostic procedures for common and uncommon problems, fault finding charts. Diagnostics: Component testing, electrical system diagnostics, engine performance analysis. Technical Depth Depth: Comprehensive: From basic maintenance to complete engine rebuilds and advanced electrical system diagnostics. Detail Level: Step-by-step diagrams, torque specifications, fluid capacities, clearances, and tolerances. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable PDF (standard for modern digital manuals) Print Quality Print Readability: Optimized for clear viewing and printing of diagrams and text. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, Liquid-cooled, V-twin Displacement: 249 cc Bore X Stroke: 51.5 mm x 60.0 mm Compression Ratio: 7.4:1 (approx.) Power Output Hp: Approx. 70 hp @ 11,000 rpm (varies by market restrictions) Torque Nm: Approx. 42 Nm @ 10,500 rpm Carburetion: Dual 32 mm Mikuni TM flatslide carburetors Performance Top Speed: Over 220 km/h (137 mph) Fuel System Fuel Type: Unleaded gasoline (minimum 95 RON recommended) Oil Mixing: Autolube system (premix oil injected separately) Engine Codes Engine Series: Rotax 2-stroke V-twin (based on shared technology with Suzuki RGV250) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet multi-plate Features Gearbox Design: Close-ratio gearbox optimized for performance 📐 Dimensions Exterior Length: Approx. 1965 mm Width: Approx. 715 mm Height: Approx. 1090 mm Weights Dry Weight: Approx. 131 kg Wet Weight: Approx. 147 kg (with fluids) Fuel Tank Capacity Liters: 16 L Oil Tank Capacity Liters: 1.5 L 🛡️ Safety Features Active Features Braking System: Dual 320mm front discs with 4-piston calipers, single 220mm rear disc with 2-piston caliper. Passive Features Frame Type: Aluminum twin-spar frame Suspension Front: Inverted telescopic forks, adjustable preload and rebound damping Suspension Rear: Monoshock with adjustable preload and rebound damping Tire Specifications Front Tire: 120/70-17 Rear Tire: 160/60-17 💡 Technology Features Infotainment Instrumentation: Analog tachometer, speedometer, LCD trip meter, neutral indicator, oil level warning light, turn signal indicators. Driver Assistance Performance Aids: No electronic rider aids common in modern motorcycles (e.g., ABS, traction control). Focus is on pure mechanical performance and rider skill. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 km or annually, whichever comes first (manual specific) Spark Plug Replacement: Every 6,000 km (manual specific) Chain Lubrication Adjustment: Every 1,000 km or as needed (manual specific) Fluid Specifications Engine Oil Type: High-quality 2-stroke synthetic oil for premix (manual specific, e.g., Motul 7100 2T) Coolant Type: Ethylene glycol-based coolant with anti-corrosion additives (manual specific) Brake Fluid Type: DOT 4 or DOT 5.1 (manual specific) Fork Oil Type: Specific viscosity fork oil (e.g., Showa SS-07 or equivalent, manual specific) Known Issues Common Wear Items: Reeds valves, exhaust power valves, clutch plates, carburetor diaphragms, swingarm bearings. Common Problems: Carburetor gumming if not regularly run, potential power valve sticking, weak electrical connections if neglected. Tips Storage...
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Aprilia RS 250 2000 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS 250
Year:
2000
Product Type:
Factory Service Repair Manual
Product Identifier:
Aprilia RS 250 2000 Factory Service Repair Manual
Codes
Chassis Code Variant:
SF
👋 Introduction
Market Position
Vehicle Type:
High-performance 2-stroke sportbike
Target Audience:
Enthusiasts and owners seeking detailed technical information for maintenance and repair.
Competitive Analysis
Market Segment:
250cc supersport segment, competing with models like Yamaha YZF-R25, Honda CBR250RR (though this is a specific Aprilia model with unique heritage).
Key Features
Manual Strength:
Official dealer-level information, comprehensive coverage, detailed diagrams.
Vehicle Strength:
Renowned for its lightweight chassis, potent 2-stroke V-twin engine, and sharp handling derived from racing DNA.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Workshop Procedures
Specific Sections:
General Information, Periodic Maintenance, Tune-Up Procedures, Engine, Fuel and Lubrication System, Cooling System, Electrical System, Chassis, Servicing Information, Updates
Page Count
Estimated Pages:
Likely 300-500 pages (typical for comprehensive service manuals)
Manual Type
Type:
Factory Service Repair Manual (FSM)
Equivalent Dealer Tool:
Yes (same as official dealers workshop)
Language
Language:
Likely English (standard for exported manuals, specific confirmation may require viewing manual)
Format
Digital Format:
PDF
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
Features
Zoom Functionality:
Yes
📖 Manual Coverage
Systems Covered
Engine System:
Complete engine disassembly, assembly, troubleshooting, and repair.
Fuel System:
Carburetor adjustment, fuel pump, fuel lines, fuel tank servicing.
Lubrication System:
Oil pump, oil filter, oil change procedures, oil specifications.
Cooling System:
Radiator, coolant, water pump, thermostat, fan operation, flushing procedures.
Electrical System:
Wiring diagrams, ignition system, lighting, charging system, battery, starter, fault diagnosis.
Chassis:
Frame, suspension (front forks, rear shock absorber), steering, wheels, tires, brakes (front and rear), chain and sprockets.
Bodywork:
Fairings, seat, fuel tank removal and installation, minor body panel repairs.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, chain adjustment, brake checks.
Tune Up:
Carburetor synchronization and adjustment, ignition timing checks, compression testing.
Repair:
Detailed step-by-step repair instructions for all major components and systems.
Troubleshooting:
Diagnostic procedures for common and uncommon problems, fault finding charts.
Diagnostics:
Component testing, electrical system diagnostics, engine performance analysis.
Technical Depth
Depth:
Comprehensive: From basic maintenance to complete engine rebuilds and advanced electrical system diagnostics.
Detail Level:
Step-by-step diagrams, torque specifications, fluid capacities, clearances, and tolerances.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable PDF (standard for modern digital manuals)
Print Quality
Print Readability:
Optimized for clear viewing and printing of diagrams and text.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, Liquid-cooled, V-twin
Displacement:
249 cc
Bore X Stroke:
51.5 mm x 60.0 mm
Compression Ratio:
7.4:1 (approx.)
Power Output Hp:
Approx. 70 hp @ 11,000 rpm (varies by market restrictions)
Torque Nm:
Approx. 42 Nm @ 10,500 rpm
Carburetion:
Dual 32 mm Mikuni TM flatslide carburetors
Performance
Top Speed:
Over 220 km/h (137 mph)
Fuel System
Fuel Type:
Unleaded gasoline (minimum 95 RON recommended)
Oil Mixing:
Autolube system (premix oil injected separately)
Engine Codes
Engine Series:
Rotax 2-stroke V-twin (based on shared technology with Suzuki RGV250)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet multi-plate
Features
Gearbox Design:
Close-ratio gearbox optimized for performance
📐 Dimensions
Exterior
Length:
Approx. 1965 mm
Width:
Approx. 715 mm
Height:
Approx. 1090 mm
Weights
Dry Weight:
Approx. 131 kg
Wet Weight:
Approx. 147 kg (with fluids)
Fuel Tank Capacity Liters:
16 L
Oil Tank Capacity Liters:
1.5 L
🛡️ Safety Features
Active Features
Braking System:
Dual 320mm front discs with 4-piston calipers, single 220mm rear disc with 2-piston caliper.
Passive Features
Frame Type:
Aluminum twin-spar frame
Suspension Front:
Inverted telescopic forks, adjustable preload and rebound damping
Suspension Rear:
Monoshock with adjustable preload and rebound damping
Tire Specifications
Front Tire:
120/70-17
Rear Tire:
160/60-17
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer, speedometer, LCD trip meter, neutral indicator, oil level warning light, turn signal indicators.
Driver Assistance
Performance Aids:
No electronic rider aids common in modern motorcycles (e.g., ABS, traction control). Focus is on pure mechanical performance and rider skill.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 km or annually, whichever comes first (manual specific)
Spark Plug Replacement:
Every 6,000 km (manual specific)
Chain Lubrication Adjustment:
Every 1,000 km or as needed (manual specific)
Fluid Specifications
Engine Oil Type:
High-quality 2-stroke synthetic oil for premix (manual specific, e.g., Motul 7100 2T)
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives (manual specific)
Brake Fluid Type:
DOT 4 or DOT 5.1 (manual specific)
Fork Oil Type:
Specific viscosity fork oil (e.g., Showa SS-07 or equivalent, manual specific)
Known Issues
Common Wear Items:
Reeds valves, exhaust power valves, clutch plates, carburetor diaphragms, swingarm bearings.
Common Problems:
Carburetor gumming if not regularly run, potential power valve sticking, weak electrical connections if neglected.
Tips
Storage Recommendations:
Fuel stabilizer for long-term storage, proper cleaning and lubrication of chain and moving parts.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia (Italian manufacturer)
Model Evolution
Heritage Link:
Direct descendant of Suzuki RGV250 platform, significant Italian input in design and tuning.
Production Era:
Produced from 1995 to 2003.
🏆 Awards & Recognition
Recognitions
Reputation:
Highly regarded among enthusiasts for its potent engine and agile handling, often considered a modern classic.
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