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Aprilia RS125 RS 125 1993-2002 Service Repair Workshop Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Aprilia Model: RS125 Generation: First Generation (Rotax 122) Chassis Codes: Likely includes AP06, AP07 variants depending on specific year and market. Codes Engine Code Suffix: Typically denoted by year or specific variant, e.g., 'Rotax 122'. 👋 Introduction Market Position Target Audience: Aprilia RS125 owners, independent repair shops, and motorcycle enthusiasts seeking to perform their own maintenance and repairs. Competitive Analysis Value Proposition: Provides dealer-level service information at a fraction of the cost, enabling significant savings on maintenance and repair bills. Key Features Uniqueness: Vehicle-specific, not generic. Contains exact same procedures used by authorized dealerships. Ease Of Use: Clear, concise text with step-by-step instructions and visuals designed for ease of understanding, even for those with basic mechanical skills. 📋 Manual Details Coverage Areas Years Covered: 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002 Regions Covered: Global (based on common service manual practices, though specific market variations may exist within the model range). Page Count Estimated Page Count: Estimated 300-500+ pages (typical for comprehensive workshop manuals of this era). Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF (Digital) Compatibility: Windows and Mac OS Printability: Printable (individual pages or full manual) Delivery Download Speed: Speed Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, top-end (cylinder, piston, head), bottom-end (crankshaft, connecting rod, bearings), cooling system, lubrication, fuel system (carburetor, fuel lines), intake, and exhaust. Transmission: Gearbox disassembly, inspection, repair, and reassembly; gear selection mechanism; clutch operation and adjustment. Drive Train: Drive chain maintenance, adjustment, and replacement; sprocket inspection and replacement. Electrical System: Ignition system, lighting, charging system, battery, starter motor, wiring schematics, troubleshooting electrical faults. Chassis And Suspension: Front fork (telescopic, internal components, oil, seals), rear shock absorber, steering system (bearings, adjustment), frame inspection. Brakes: Front and rear brake systems (calipers, master cylinders, brake lines, pads, discs), bleeding procedures. Bodywork And Trim: Fairings, seat, fuel tank removal/installation, body panel repair and maintenance. Procedures Included Maintenance: Routine maintenance, scheduled service intervals, periodic checks and adjustments. Troubleshooting: Diagnostic procedures for common and complex issues, fault finding with symptoms. Repair: Step-by-step repair instructions for all major components and systems. Disassembly Reassembly: Detailed instructions for component removal, disassembly, inspection, and reassembly. Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine rebuilds and advanced electrical diagnostics. Suitable for both amateur mechanics and professional technicians. Illustrations: Includes diagrams, illustrations, and detailed schematics. Diagnostics: Advanced troubleshooting for electrical and mechanical issues. 📊 Manual Specifications File Format Quality: High-resolution PDF for clear viewing and printing. Print Quality Print Capability: All pages are printable, allowing users to print only necessary sections. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, two-stroke, single-cylinder (Rotax 122 engine platform). Displacement: 125cc Bore X Stroke: Typically 54 mm x 54.5 mm (refer to specific manual for exact figures). Performance Horsepower: Varies by market and tuning (e.g., ~30-33 hp in unrestricted European versions, lower in restricted variants). Torque: Specific figures not provided in product info, but manual would detail these. Fuel System Carburetor: Likely Dell'Orto PHBH 28/30 or similar (manual will specify exact model and jetting). Fuel Type: Unleaded gasoline (high octane recommended for two-stroke performance). Lubrication Oil System: Automatic oil injection system (pre-mix not required if system is functional). Cooling System Type: Liquid-cooled. Engine Removal Installation Procedure: Detailed steps for engine removal and installation, including necessary support and alignment. 🔧 Transmission Standard Type: 6-speed constant mesh sequential gearbox. Optional Optional Transmissions: N/A (Single standard transmission type for this model). Features Clutch: Wet multi-plate clutch operated by cable. Gear Ratios: Specific gear ratios would be detailed in the manual, crucial for performance tuning. Transmission Fluid: Manual would specify specific grade and capacity, typically a high-quality 2-stroke engine oil for the gearbox. 📐 Dimensions Exterior Wheelbase: Approx. 1345-1355 mm (Varies slightly by year/spec). Weights Dry Weight: Approx. 120-130 kg (Varies by year/spec). Kerb Weight: Approx. 138-145 kg (with fluids). 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety is assessed by component performance and rider skill, not standardized crash ratings like cars). Active Features Braking System: Performance-oriented disc brakes front and rear, often dual front discs on later models or specific variants. (Manual details specific caliper and disc specs). Passive Features Frame Construction: Aluminum twin-spar frame for rigidity and light weight. 💡 Technology Features Infotainment Infotainment System: N/A (No infotainment system on this era of 125cc sportbike). Driver Assistance Driver Assistance Features: N/A (No electronic driver assistance systems on this model). Connectivity Connectivity Features: N/A (No connectivity features). 🔧 Maintenance Service Intervals Oil Change Interval: Manual will specify for gearbox oil (if applicable) and 2-stroke oil reservoir. Engine oil is typically part of the 2-stroke mix. Gearbox oil change typically every 6,000-10,000 km. Spark Plug Replacement: Typical intervals between 3,000-6,000...
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Aprilia RS125 RS 125 1993-2002 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS125
Generation:
First Generation (Rotax 122)
Chassis Codes:
Likely includes AP06, AP07 variants depending on specific year and market.
Codes
Engine Code Suffix:
Typically denoted by year or specific variant, e.g., 'Rotax 122'.
👋 Introduction
Market Position
Target Audience:
Aprilia RS125 owners, independent repair shops, and motorcycle enthusiasts seeking to perform their own maintenance and repairs.
Competitive Analysis
Value Proposition:
Provides dealer-level service information at a fraction of the cost, enabling significant savings on maintenance and repair bills.
Key Features
Uniqueness:
Vehicle-specific, not generic. Contains exact same procedures used by authorized dealerships.
Ease Of Use:
Clear, concise text with step-by-step instructions and visuals designed for ease of understanding, even for those with basic mechanical skills.
📋 Manual Details
Coverage Areas
Years Covered:
1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002
Regions Covered:
Global (based on common service manual practices, though specific market variations may exist within the model range).
Page Count
Estimated Page Count:
Estimated 300-500+ pages (typical for comprehensive workshop manuals of this era).
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF (Digital)
Compatibility:
Windows and Mac OS
Printability:
Printable (individual pages or full manual)
Delivery
Download Speed:
Speed Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, top-end (cylinder, piston, head), bottom-end (crankshaft, connecting rod, bearings), cooling system, lubrication, fuel system (carburetor, fuel lines), intake, and exhaust.
Transmission:
Gearbox disassembly, inspection, repair, and reassembly; gear selection mechanism; clutch operation and adjustment.
Drive Train:
Drive chain maintenance, adjustment, and replacement; sprocket inspection and replacement.
Electrical System:
Ignition system, lighting, charging system, battery, starter motor, wiring schematics, troubleshooting electrical faults.
Chassis And Suspension:
Front fork (telescopic, internal components, oil, seals), rear shock absorber, steering system (bearings, adjustment), frame inspection.
Brakes:
Front and rear brake systems (calipers, master cylinders, brake lines, pads, discs), bleeding procedures.
Bodywork And Trim:
Fairings, seat, fuel tank removal/installation, body panel repair and maintenance.
Procedures Included
Maintenance:
Routine maintenance, scheduled service intervals, periodic checks and adjustments.
Troubleshooting:
Diagnostic procedures for common and complex issues, fault finding with symptoms.
Repair:
Step-by-step repair instructions for all major components and systems.
Disassembly Reassembly:
Detailed instructions for component removal, disassembly, inspection, and reassembly.
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine rebuilds and advanced electrical diagnostics. Suitable for both amateur mechanics and professional technicians.
Illustrations:
Includes diagrams, illustrations, and detailed schematics.
Diagnostics:
Advanced troubleshooting for electrical and mechanical issues.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF for clear viewing and printing.
Print Quality
Print Capability:
All pages are printable, allowing users to print only necessary sections.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, two-stroke, single-cylinder (Rotax 122 engine platform).
Displacement:
125cc
Bore X Stroke:
Typically 54 mm x 54.5 mm (refer to specific manual for exact figures).
Performance
Horsepower:
Varies by market and tuning (e.g., ~30-33 hp in unrestricted European versions, lower in restricted variants).
Torque:
Specific figures not provided in product info, but manual would detail these.
Fuel System
Carburetor:
Likely Dell'Orto PHBH 28/30 or similar (manual will specify exact model and jetting).
Fuel Type:
Unleaded gasoline (high octane recommended for two-stroke performance).
Lubrication
Oil System:
Automatic oil injection system (pre-mix not required if system is functional).
Cooling System
Type:
Liquid-cooled.
Engine Removal Installation
Procedure:
Detailed steps for engine removal and installation, including necessary support and alignment.
🔧 Transmission
Standard
Type:
6-speed constant mesh sequential gearbox.
Optional
Optional Transmissions:
N/A (Single standard transmission type for this model).
Features
Clutch:
Wet multi-plate clutch operated by cable.
Gear Ratios:
Specific gear ratios would be detailed in the manual, crucial for performance tuning.
Transmission Fluid:
Manual would specify specific grade and capacity, typically a high-quality 2-stroke engine oil for the gearbox.
📐 Dimensions
Exterior
Wheelbase:
Approx. 1345-1355 mm (Varies slightly by year/spec).
Weights
Dry Weight:
Approx. 120-130 kg (Varies by year/spec).
Kerb Weight:
Approx. 138-145 kg (with fluids).
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety is assessed by component performance and rider skill, not standardized crash ratings like cars).
Active Features
Braking System:
Performance-oriented disc brakes front and rear, often dual front discs on later models or specific variants. (Manual details specific caliper and disc specs).
Passive Features
Frame Construction:
Aluminum twin-spar frame for rigidity and light weight.
💡 Technology Features
Infotainment
Infotainment System:
N/A (No infotainment system on this era of 125cc sportbike).
Driver Assistance
Driver Assistance Features:
N/A (No electronic driver assistance systems on this model).
Connectivity
Connectivity Features:
N/A (No connectivity features).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Manual will specify for gearbox oil (if applicable) and 2-stroke oil reservoir. Engine oil is typically part of the 2-stroke mix. Gearbox oil change typically every 6,000-10,000 km.
Spark Plug Replacement:
Typical intervals between 3,000-6,000 km, depending on usage and plug type. Manual will provide specific recommendations and part numbers.
Air Filter Cleaning:
Periodic inspection and cleaning/replacement recommended, especially under dusty conditions. Intervals will be in the manual.
Fluid Specifications
Coolant:
Manual will specify type (e.g., ethylene glycol-based coolant) and mixture ratio with distilled water.
Fork Oil:
Manual will specify viscosity (e.g., SAE 7.5W or 10W) and volume for front forks.
Brake Fluid:
Manual will specify DOT standard (e.g., DOT 4).
Known Issues
Common Wear Items:
Piston rings, clutch plates, chain and sprockets, wheel bearings, front fork seals, carburetor jets (cleaning/re-jetting).
Common Performance Issues:
Carburetor tuning sensitivity, exhaust valve operation (on some variants), ignition system reliability.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian motorcycle manufacturer with a strong racing heritage, particularly in smaller displacement categories.
Model Evolution
Rs125 Significance:
The RS125 was Aprilia's flagship 125cc sportbike for many years, renowned for its performance and handling, often considered a benchmark in its class. It was heavily influenced by Aprilia's Grand Prix racing efforts.
Production
Production Period:
The RS125 model line, using the Rotax 122 engine, spanned from the early 1990s through the early 2000s, with various updates and refinements during this period. The manual covers a significant portion of this first-generation run.
🏆 Awards & Recognition
Recognitions
Awards And Recognitions:
While specific awards for this exact manual aren't listed, the Aprilia RS125 model itself was widely acclaimed in its class for performance, handling, and racing pedigree, often winning '125cc Bike of the Year' or similar accolades in various motorcycle publications during its production run.
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