🏷️ Basic Information Identification Make: Aprilia Model: RS125 Year: 2006 onwards Codes Engine Code: Rotax 123 👋 Introduction Market Position Positioning: The Aprilia RS125 is a highly regarded 125cc sportbike known for its race-derived styling and performance, often considered a premium offering in its class. This manual caters to owners and technicians seeking professional-level service information. Competitive Analysis Competitors: Competes with other 125cc two-stroke sportbikes of its era, such as the Yamaha YZF-R125, Honda CBR125R, and Cagiva Mito. The RS125 often stood out due to its aggressive styling and potent two-stroke engine. Key Features Manual Value Proposition: Provides dealership-level technical data, detailed step-by-step instructions, and professional diagrams, enabling comprehensive maintenance and repair capabilities equivalent to authorized Aprilia service centers. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Secondary Coverage: Diagnostics, Maintenance, Overhaul, Troubleshooting Page Count Estimated Pages: High (indicating comprehensive coverage, exact count not specified but implied to be extensive) Manual Type Type: Professional Workshop Service & Repair Manual Language Language: English (implied by typical professional workshop manual standards) Format Format: Downloadable Digital Format (likely PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine teardown, assembly, tuning, performance, lubrication system, cooling system, fuel system (carburetion/injection depending on specific sub-model) Transmission: Gearbox operation, clutch assembly, shift mechanism, lubrication, overhaul procedures Chassis: Frame inspection and repair, suspension systems (front forks, rear shock absorber), steering system, wheel bearings Brakes: Hydraulic system, caliper overhaul, disc replacement, fluid bleeding, lever and pedal adjustments Electrical: Wiring diagrams, ignition system, lighting, charging system (stator, regulator/rectifier), battery, starter motor, switches, fuses Fuel System: Carburetor service and tuning (e.g., Dell'Orto PHBH 28/30), fuel lines, fuel tank maintenance Exhaust System: Component identification, servicing, removal and installation Cooling System: Radiator, fan, hoses, coolant specifications, thermostat operation Procedures Included Routine Maintenance: Oil changes, filter replacement, spark plug checks, chain adjustment, brake pad inspection Troubleshooting: Diagnostic flowcharts, common problems and solutions, fault finding techniques Engine Rebuild: Piston and cylinder replacement, crankshaft and connecting rod inspection, valve timing, decarbonization Suspension Setup: Fork oil change and seal replacement, shock absorber servicing, spring preload adjustment Electrical Diagnosis: Testing components, wiring checks, starter circuit troubleshooting Carburetor Tuning: Jetting recommendations, idle speed adjustment, mixture control Technical Depth Depth: Full workshop level: From basic maintenance to complete engine and chassis overhauls, including detailed diagnostic procedures and specifications. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) - commonly used for downloadable manuals Searchability: Text-searchable (typical for professional PDF manuals, allowing for quick information retrieval) Print Quality Printability: High-resolution images and text, suitable for printing individual pages or sections. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, two-stroke, liquid-cooled Bore X Stroke: 54 mm x 54.5 mm (typical for Rotax 123 based engines) Displacement: 124.8 cc Compression Ratio: Approximately 12.5:1 (varies slightly by sub-model) Power Output: Approximately 15 hp (limited to comply with A1 license regulations in many markets), but often tuned to higher figures (e.g., 30+ hp) for track use or off-road. Torque: Around 11 Nm (approximately 8.1 lb-ft) at 7,000 rpm (stock). Performance Top Speed: Approximately 115-120 km/h (71-75 mph) stock, higher when derestricted. Fuel System Carburetor: Dell'Orto PHBH 28/30 DD or similar (specific model depends on market and year) Fuel Type: Unleaded gasoline, minimum 95 RON recommended Fuel Mixture: Two-stroke oil pre-mixed or via automatic oil injection system (depending on specific model variant) Lubrication Oil Type: High-quality fully synthetic two-stroke engine oil 🔧 Transmission Standard Type: 6-speed constant mesh sequential gearbox Features Clutch: Wet multi-plate clutch, hydraulically operated Final Drive: Chain driven (e.g., 17/40 tooth sprockets typical) 📐 Dimensions Exterior Length: Approx. 1950 mm Width: Approx. 700 mm (at handlebars) Height: Approx. 1060 mm (at seat) Wheelbase: Approx. 1370 mm Weights Dry Weight: Approx. 135-140 kg Kerb Weight: Approx. 150-155 kg (fully fueled) Load Capacity: Not typically specified for rider and passenger weight, generally designed for one rider. 🛡️ Safety Features Ratings Crash Test Data: N/A (Motorcycle safety is assessed differently than cars; focus is on handling and braking) Active Features Braking System: Front: Hydraulic disc brake, e.g., 320mm disc with 4-piston caliper. Rear: Hydraulic disc brake, e.g., 220mm disc with 2-piston caliper. Tires: Sportbike-oriented radial tires. Front: typically 110/70-17. Rear: typically 150/60-17. Passive Features Frame: Aluminum alloy perimeter frame (derived from Aprilia's racing technology) 💡 Technology Features Infotainment Features: N/A (Basic sportbike design focused on riding dynamics) Driver Assistance Features: N/A (No electronic rider aids like ABS or traction control typically fitted on this model). 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 km or annually, whichever comes first (engine oil for shared systems if applicable, or gearbox oil). Spark Plug Replacement: Check every 5,000 km, replace as needed (specific plug type and gap crucial, e.g., NGK BR9EG). Air Filter Cleaning: Inspect and clean every 5,000 km,...
The Aprilia RS125 is a highly regarded 125cc sportbike known for its race-derived styling and performance, often considered a premium offering in its class. This manual caters to owners and technicians seeking professional-level service information.
Competitive Analysis
Competitors:
Competes with other 125cc two-stroke sportbikes of its era, such as the Yamaha YZF-R125, Honda CBR125R, and Cagiva Mito. The RS125 often stood out due to its aggressive styling and potent two-stroke engine.
Key Features
Manual Value Proposition:
Provides dealership-level technical data, detailed step-by-step instructions, and professional diagrams, enabling comprehensive maintenance and repair capabilities equivalent to authorized Aprilia service centers.
Jetting recommendations, idle speed adjustment, mixture control
Technical Depth
Depth:
Full workshop level: From basic maintenance to complete engine and chassis overhauls, including detailed diagnostic procedures and specifications.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format) - commonly used for downloadable manuals
Searchability:
Text-searchable (typical for professional PDF manuals, allowing for quick information retrieval)
Print Quality
Printability:
High-resolution images and text, suitable for printing individual pages or sections.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, two-stroke, liquid-cooled
Bore X Stroke:
54 mm x 54.5 mm (typical for Rotax 123 based engines)
Displacement:
124.8 cc
Compression Ratio:
Approximately 12.5:1 (varies slightly by sub-model)
Power Output:
Approximately 15 hp (limited to comply with A1 license regulations in many markets), but often tuned to higher figures (e.g., 30+ hp) for track use or off-road.
Torque:
Around 11 Nm (approximately 8.1 lb-ft) at 7,000 rpm (stock).
Performance
Top Speed:
Approximately 115-120 km/h (71-75 mph) stock, higher when derestricted.
Fuel System
Carburetor:
Dell'Orto PHBH 28/30 DD or similar (specific model depends on market and year)
Fuel Type:
Unleaded gasoline, minimum 95 RON recommended
Fuel Mixture:
Two-stroke oil pre-mixed or via automatic oil injection system (depending on specific model variant)
Ethylene glycol-based antifreeze with anti-corrosion additives, mixed with distilled water (50/50 ratio).
Brake Fluid:
DOT 4 or DOT 5.1 hydraulic brake fluid.
Known Issues
Common Problems:
Valve wear (especially on performance-tuned engines), carburetor jetting sensitivity, electrical connector corrosion, exhaust valve sticking, and coolant leaks can be common if not properly maintained.
Performance Tuning Impact:
Modifications for increased power can lead to reduced engine longevity if not accompanied by proper tuning and maintenance.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia has a rich racing heritage, particularly in the 125cc and 250cc Grand Prix classes, which heavily influenced the design and engineering of the RS125.
Model Evolution
Rs125 Development:
The RS125 has seen continuous evolution since its introduction, with significant updates to styling, chassis, and engine components over the years. The 2006 onwards models typically feature more modern aesthetics and improved performance characteristics.
Production
Manufacturing Location:
Primarily Italy
Production Period:
The RS125 model line has been in production for many years, with the 2006 onwards generation representing a significant iteration.
🏆 Awards & Recognition
Recognitions
Class Accolades:
Frequently praised in motorcycle publications for its handling, styling, and potent two-stroke performance, often winning '125cc Bike of the Year' type awards in its segment.
Certifications
Manufacturing Standards:
Manufactured to ISO 9001 standards (typical for automotive manufacturers).
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