🏷️ Basic Information Identification Make: Aprilia Model: RSV 1000 Mille Codes Engine Code Prefix: Rotax V990 👋 Introduction Market Position Category: Performance Sportbike Service Manual Competitive Analysis Target Audience: Aprilia RSV 1000 Mille owners seeking to perform their own maintenance and repairs, independent workshops, and aspiring technicians. Key Features Features: Expert-level guidance, detailed diagrams, troubleshooting steps, specifications, instant download access, 30-day money-back guarantee. 📋 Manual Details Coverage Areas Primary Coverage: Technical Training Course for Aprilia RSV 1000 Mille Page Count Estimated Page Count: Varies by specific training module/edition, often extensive for technical courses Manual Type Type: Technical Training Manual / Service Manual / Workshop Manual Language Language: English (implied by product description) Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, assembly, inspection, and repair of the V990 engine (cylinder heads, pistons, crankshaft, connecting rods, valves, camshafts). Fuel System: Fuel injection system (ECU, injectors, throttle bodies, fuel pump, pressure regulator), carburetor systems (for earlier models), fuel tank, lines, and filters. Ignition System: Ignition coils, spark plugs, ECU control, timing. Cooling System: Radiator, fan, coolant pump, thermostat, hoses, fluid specifications. Exhaust System: Catalytic converter, mufflers, lambda sensors (oxygen sensors). Transmission Drivetrain: Clutch operation and adjustment, gearbox disassembly, assembly, inspection, lubrication, and repair. Chain and sprocket maintenance. Chassis Frame: Frame inspection, handling of frame damage, steering head bearing service. Suspension: Front fork (Öhlins/Showa/Sachs depending on model year) overhaul, oil levels, seal replacement, spring rates, damping adjustments. Rear shock absorber service, linkage maintenance. Brakes: Brake system diagnostics, caliper overhaul, master cylinder service, brake fluid replacement, bleeding procedures, ABS system (if equipped), rotor and pad specifications. Electrical System: Wiring diagrams, troubleshooting guides, ECU functions, battery, charging system (stator, regulator/rectifier), lighting, starter motor, instrument panel. Bodywork: Fairing removal and installation, seat maintenance, fuel tank removal. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, chain lubrication and adjustment, brake fluid flush, coolant replacement, tire pressure checks. Troubleshooting: Diagnostic procedures for common engine, electrical, and chassis issues, fault code interpretation (if applicable). Engine Rebuild: Detailed step-by-step instructions for complete engine disassembly, component inspection, measurement of clearances, and reassembly. Suspension Overhaul: Fork seal replacement, oil level adjustment, shock absorber servicing. Brake Service: Caliper piston service, master cylinder rebuild, bleeding procedures. Electrical Diagnostics: Wiring harness checks, component testing, fault finding using multimeter and specific diagnostic tools. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and component overhauls, suitable for experienced DIY mechanics and professional technicians. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: High-resolution, optimized for printing individual pages as needed. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 90-degree V-twin, four-stroke Displacement: 998cc (may vary slightly with specific models/updates) Bore X Stroke: 97mm x 67.5mm (typical) Valvetrain: DOHC, 4 valves per cylinder Performance Horsepower: Approx. 126-136 HP (depending on model year and tuning) Torque: Approx. 98-102 Nm (depending on model year and tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual injectors per cylinder (later models); Carbureted on some very early variants. Fuel Type: Unleaded gasoline (95 RON recommended) Lubrication Oil Type: High-quality synthetic motorcycle oil (e.g., SAE 10W-40, API SG or higher, JASO MA/MA2 certified). Specific Aprilia recommendations should be consulted. Cooling System Coolant Type: Ethylene glycol-based coolant mixed with distilled water (50/50 ratio). Specific Aprilia coolant recommended. 🔧 Transmission Standard Transmission Type: 6-speed sequential manual Clutch Type: Hydraulically operated, wet multi-plate Features Gear Ratios: Specific ratios vary by model year and transmission type; the manual will detail these. Final Drive: Chain drive Lubrication Transmission Oil Type: High-quality gear oil (e.g., SAE 75W-90, API GL-4 or GL-5). Specific Aprilia recommendations should be consulted. 📐 Dimensions Exterior Length: Approx. 2030 mm (may vary slightly by year) Width: Approx. 720 mm (at handlebars) Height: Approx. 1120 mm (seat height approx. 810-820 mm) Weights Dry Weight: Approx. 184-198 kg (depending on model year and equipment) Fuel Capacity: Approx. 18-21 Liters (depending on model year) Wheels Tires Front Tire Size: 120/70 ZR17 Rear Tire Size: 190/50 ZR17 (or 190/55 ZR17 on later models) Wheelbase: Approx. 1415-1425 mm Front Brake: Dual 320mm discs with radial-mount Brembo calipers Rear Brake: 220mm disc with dual-piston caliper 🛡️ Safety Features Ratings Safety Standards: Designed to meet global motorcycle safety standards; specific crash ratings not typically applied in the same way as cars, but handling and braking performance are key safety attributes. Active Features Braking System: High-performance Brembo braking system, optional ABS on later models. Suspension Geometry: Designed for stability and precise handling. Passive Features Chassis Design: Sturdy frame designed for torsional rigidity. 💡 Technology Features Infotainment Instrument Panel: Digital/analog combination with essential readouts (speedometer, tachometer, fuel level, temperature, odometer, trip meters). Indicator lights for various system functions. Driver Assistance ABS: Optional Anti-lock Braking System available on...
Clutch operation and adjustment, gearbox disassembly, assembly, inspection, lubrication, and repair. Chain and sprocket maintenance.
Chassis Frame:
Frame inspection, handling of frame damage, steering head bearing service.
Suspension:
Front fork (Öhlins/Showa/Sachs depending on model year) overhaul, oil levels, seal replacement, spring rates, damping adjustments. Rear shock absorber service, linkage maintenance.
Brakes:
Brake system diagnostics, caliper overhaul, master cylinder service, brake fluid replacement, bleeding procedures, ABS system (if equipped), rotor and pad specifications.
Wiring harness checks, component testing, fault finding using multimeter and specific diagnostic tools.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and component overhauls, suitable for experienced DIY mechanics and professional technicians.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
High-resolution, optimized for printing individual pages as needed.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
90-degree V-twin, four-stroke
Displacement:
998cc (may vary slightly with specific models/updates)
Bore X Stroke:
97mm x 67.5mm (typical)
Valvetrain:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 126-136 HP (depending on model year and tuning)
Torque:
Approx. 98-102 Nm (depending on model year and tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual injectors per cylinder (later models); Carbureted on some very early variants.
Fuel Type:
Unleaded gasoline (95 RON recommended)
Lubrication
Oil Type:
High-quality synthetic motorcycle oil (e.g., SAE 10W-40, API SG or higher, JASO MA/MA2 certified). Specific Aprilia recommendations should be consulted.
Cooling System
Coolant Type:
Ethylene glycol-based coolant mixed with distilled water (50/50 ratio). Specific Aprilia coolant recommended.
🔧 Transmission
Standard
Transmission Type:
6-speed sequential manual
Clutch Type:
Hydraulically operated, wet multi-plate
Features
Gear Ratios:
Specific ratios vary by model year and transmission type; the manual will detail these.
Final Drive:
Chain drive
Lubrication
Transmission Oil Type:
High-quality gear oil (e.g., SAE 75W-90, API GL-4 or GL-5). Specific Aprilia recommendations should be consulted.
📐 Dimensions
Exterior
Length:
Approx. 2030 mm (may vary slightly by year)
Width:
Approx. 720 mm (at handlebars)
Height:
Approx. 1120 mm (seat height approx. 810-820 mm)
Weights
Dry Weight:
Approx. 184-198 kg (depending on model year and equipment)
Fuel Capacity:
Approx. 18-21 Liters (depending on model year)
Wheels Tires
Front Tire Size:
120/70 ZR17
Rear Tire Size:
190/50 ZR17 (or 190/55 ZR17 on later models)
Wheelbase:
Approx. 1415-1425 mm
Front Brake:
Dual 320mm discs with radial-mount Brembo calipers
Rear Brake:
220mm disc with dual-piston caliper
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet global motorcycle safety standards; specific crash ratings not typically applied in the same way as cars, but handling and braking performance are key safety attributes.
Active Features
Braking System:
High-performance Brembo braking system, optional ABS on later models.
Suspension Geometry:
Designed for stability and precise handling.
Passive Features
Chassis Design:
Sturdy frame designed for torsional rigidity.
💡 Technology Features
Infotainment
Instrument Panel:
Digital/analog combination with essential readouts (speedometer, tachometer, fuel level, temperature, odometer, trip meters). Indicator lights for various system functions.
Driver Assistance
ABS:
Optional Anti-lock Braking System available on later models, detailed system operation and troubleshooting in the manual.
Connectivity
ECU Interface:
The manual will cover ECU functions, sensor inputs, and potentially diagnostic port access for advanced systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km or annually. The manual will provide precise intervals.
Air Filter Service:
Inspect every 5,000 km, replace as needed or every 10,000-15,000 km. Manual will specify.
Spark Plug Replacement:
Typically every 10,000-15,000 km. Manual will specify plug type and gap.
Coolant Replacement:
Every 2-3 years or 20,000-30,000 km. Manual will specify.
Approx. 2.5-3.0 Liters. Consult manual for exact capacity.
Clutch Fluid Type:
DOT 4 brake fluid. Consult manual for specific approval.
Fork Oil Type:
Specific grade of suspension fluid, typically around SAE 5W or 7.5W. Manual will detail viscosity and level.
Known Issues
Common Faults:
Stator failure (charging system), regulator/rectifier issues, clutch slave cylinder leaks, occasional starter solenoid issues. The manual will provide diagnostic steps for these.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian motorcycle manufacturer known for its racing heritage and high-performance sportbikes.
Model Evolution
Introduction:
The RSV 1000 Mille was introduced in 1998 as Aprilia's flagship sportbike, designed to compete with established European and Japanese models.
Key Variants:
RSV Mille R (upgraded suspension and lighter components), RSV 1000 R (standard model), RSV Factory (premium components, higher output).
Production
Production Years:
1998-2003 (original Mille platform); evolved into the RSV1000R and RSV4.
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Industry Reputation:
The Aprilia RSV 1000 Mille was highly regarded for its V-twin engine characteristics, sharp handling, and track-focused performance, often receiving praise in motorcycle publications.
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