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Aprilia RSV 850 RSV850 Motorcycle 2012-2016 Service Repair Workshop Manual

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Basic Information Identification Make: Aprilia Model: RSV 850 (RSV4 850) Model Variant: RSV4 850 (often referred to as RSV 850 in manual listings, though RSV4 is the official designation for...
Type: Motorcycles
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Sku: 472184
Tags: Aprilia Misc
Aprilia RSV 850 RSV850 Motorcycle 2012-2016 Service Repair Workshop Manual
Basic Information
Identification
Make: Aprilia
Model: RSV 850 (RSV4 850)
Model Variant: RSV4 850 (often referred to as RSV 850 in manual listings, though RSV4 is the official designation for the V4 models)
Generation
Generation Code: APRC (Aprilia Racing Performance Control) equipped models for the relevant years
Codes
Chassis Codes: RP201/RP202 (Illustrative - specific chassis codes are typically found within the manual itself)
Engine Codes: V990 (for the V4 engine, often designated as 850cc for specific market configurations or derivative models, though the primary V4 is 999.6cc. This listing might be for a specific regional variant or a misinterpretation of engine size. Assuming the '850' refers to a potential variant or common misnomer for the larger V4 models covered by a similar manual structure.)
Introduction
Market Position
Segment: High-performance Superbike / Sportbike
Target Audience: Enthusiast riders, professional mechanics, track day participants
Competitive Analysis
Key Competitors: BMW S1000RR, Ducati Panigale V4, Yamaha YZF-R1, Kawasaki Ninja ZX-10R, Honda CBR1000RR-R
Key Features
V4 Engine: Compact and powerful V4 engine configuration
Aprc Suite: Advanced Aprilia Racing Performance Control electronics suite
Chassis Design: Advanced chassis and suspension components, often featuring Öhlins or similar premium parts
Aerodynamics: Race-derived aerodynamic fairings and design
Manual Details
Coverage Areas
Geographic Coverage: Global (Factory specification, applicable to all regions)
Page Count
Estimated Pages: 800-1200 (Typical for comprehensive factory service manuals of this caliber, dependent on specific model year variations and included appendices)
Manual Type
Type: Factory Service Repair Workshop Manual
Language
Language: English (Primary, often includes multi-language supplements or translations)
Format
Format: Downloadable PDF
Manual Coverage
Systems Covered
Engine: Complete overhaul, diagnostics, fuel injection, ignition, lubrication, cooling system, engine management (ECU mapping, sensors)
Transmission: Clutch, gearbox (sequential gearbox), final drive, lubrication, maintenance, repair
Chassis And Suspension: Frame, swingarm, front fork (Öhlins or Sachs), rear shock absorber, steering system, bearings
Braking System: Front and rear brakes (Brembo calipers), hydraulic system, ABS (if equipped), brake fluid replacement, component overhaul
Electrical System: Wiring diagrams, battery, charging system, starter motor, lighting, instrumentation, ECU, sensor diagnostics, fault codes
Fuel System: Fuel tank, fuel pump, injectors, fuel pressure regulation, EVAP system
Exhaust System: Exhaust headers, catalytic converter (if applicable), mufflers, lambda sensors
Bodywork And Fairings: Panel removal and installation, aerodynamic components, seat, handlebars
Electronics And Software: APRC (Aprilia Racing Performance Control) system, ride modes, traction control, wheelie control, launch control, quickshifter (if equipped), diagnostic tool usage
Procedures Included
Scheduled Maintenance: Oil changes, filter replacements, chain adjustment, valve clearance checks, spark plug replacement, coolant replacement, brake pad inspection
Troubleshooting: Diagnostic procedures for common and uncommon faults, fault code interpretation, electrical system troubleshooting
Repair And Overhaul: Engine rebuild, transmission disassembly and reassembly, suspension component servicing, brake caliper overhaul, electrical component replacement
Diagnostics: On-board diagnostics (OBD) for engine management, ABS, and APRC systems; use of diagnostic tools (e.g., PADS or similar Aprilia-specific diagnostic interfaces)
Technical Adjustments: Throttle body synchronization, idle speed adjustment, suspension settings, APRC system calibration
Technical Depth
Depth: Comprehensive (Covers from basic fluid changes and checks to full engine and transmission rebuilds, including detailed diagnostic procedures and component specifications.)
Diagnostics Level: Advanced (Includes procedures for using diagnostic tools, interpreting sensor data, and troubleshooting complex electronic systems.)
Repair Scope: Full Rebuild (Detailed instructions for complete disassembly, inspection, repair, and reassembly of all major mechanical and electrical components.)
Manual Specifications
File Format
File Type: PDF
Searchable Text: Yes (Typically, factory PDF manuals are text-searchable)
Printable: Yes
Print Quality
Quality: High Resolution (Diagrams, schematics, and images are typically clear and detailed for accurate reference.)
Binding Type
Binding Type: N/A (Downloadable PDF format, no physical binding)
Paper Type
Paper Type: N/A (Downloadable PDF format, no physical paper type)
Engine Specifications
Primary Engine
Engine Type: V4, Four-stroke
Displacement: 999.6 cc (This is the standard for the RSV4. The '850' in the product name might refer to a specific market variant or a less common model, but the RSV4 platform is the dominant one in this era. Assuming standard RSV4 specifications for this manual's coverage.)
Bore X Stroke: 78 mm x 52.3 mm
Valve Train: DOHC, 4 valves per cylinder
Performance
Horsepower: Approx. 180-201 HP (Depending on specific model year and variant, e.g., RSV4 Factory)
Torque: Approx. 115 Nm (84.8 lb-ft) @ 10,000 RPM
Redline: 13,500 RPM (Approx.)
Fuel System
Fuel Delivery: Multi-point sequential fuel injection with fine-atomization injectors, ride-by-wire throttle control
Fuel Type: Unleaded gasoline, minimum 95 RON (Octane rating is critical)
Fuel Tank Capacity: 18 Liters (Approx. 4.75 US gallons)
Cooling System
Cooling Type: Liquid-cooled
Lubrication
Oil Type: Fully synthetic SAE 10W-40 or 15W-50 motorcycle-specific engine oil (refer to manual for exact specifications and API/JASO ratings)
Oil Capacity: Approx. 3.4 Liters (with filter change)
Transmission
Standard
Transmission Type: 6-speed cassette-type gearbox
Clutch Type: Hydraulically operated multi-plate wet clutch
Optional
Quickshifter: Aprilia Quick Shift (AQS) - Standard on many APRC models
Features
Final Drive: Chain drive (525 pitch)
Gear Ratios: Refer to manual for specific gear ratios (highly detailed in the manual)
Transmission Oil: Gearbox oil (refer to manual for specific viscosity and API rating; often a dedicated gearbox oil separate from engine oil)
Dimensions
Exterior
Length: Approx. 2040 mm
Width: Approx. 735 mm
Height: Approx. 1100 mm
Wheelbase: Approx. 1420 mm
Seat Height: Approx. 845 mm
Weights
Dry Weight: Approx. 175 kg (Dry weight for RSV4 R)
Wet Weight: Approx. 202 kg (Approx. wet weight for RSV4 R)
Max Load: Refer to manual (typically rider + passenger + luggage limits)
Safety Features
Ratings
Crash Test Ratings: N/A (Motorcycles are not subjected to standard automotive crash testing protocols)
Active Features
ABS: Bosch 9MP ABS with Cornering ABS functionality (Standard on later models, optional on earlier ones)
Traction Control: 8-level Aprilia Traction Control (ATC) - part of APRC
Wheelie Control: 3-level Aprilia Wheelie Control (AWC) - part of APRC
Launch Control: 3-level Aprilia Launch Control (ALC) - part of APRC
Engine Brake Control: 3-level Aprilia Engine Brake Control (AEBC) - part of APRC
Passive Features
Lighting: LED Daytime Running Lights (DRL), Halogen or LED headlights (depending on variant), LED taillight
Frame Construction: Aluminum dual-beam frame with cast and pressed elements
Technology Features
Infotainment
Display Type: Multi-function LCD/TFT instrument cluster
Features: Displays speed, RPM, gear position, APRC settings (traction control, wheelie control, etc.), lap timer, diagnostic codes, and other vital information.
Driver Assistance
Electronic Aids: Comprehensive APRC suite including ATC, AWC, ALC, AEBC, and potentially cruise control on later models.
Engine Modes: Multiple selectable engine maps (e.g., A-Mode, Sport-Mode, Race-Mode) to alter throttle response and power delivery.
Connectivity
Diagnostic Ports: Proprietary diagnostic connector for interface with Aprilia diagnostic tools.
Maintenance
Service Intervals
Oil Change Interval: Every 6,000 km or 12 months (whichever comes first), refer to manual for specific details and conditions.
Valve Clearance Check: Every 12,000 km or 24 months (refer to manual for precise intervals and procedures)
Spark Plug Replacement: Refer to manual, typically around 12,000-18,000 km or as needed based on inspection.
Chain Maintenance: Lubricate and adjust chain every 1,000 km and after washing or riding in wet conditions.
Fluid Specifications
Coolant: Ethylene glycol-based coolant with anti-corrosion additives. Refer to manual for specific type and mix ratio (e.g., 50/50 distilled water).
Brake Fluid: DOT 4 or DOT 5.1 brake fluid (refer to manual for exact specification and change interval).
Fork Oil: Refer to manual for specific viscosity (e.g., SAE 10W or 20W) and quantity.
Known Issues
Common Points Of Attention: Potential for stator or rectifier issues (common in many high-performance bikes), occasional fuel injector clogging, APRC system calibration checks, and proper chain tension management.
Maintenance Emphasis: Regular valve clearance checks, proper chain maintenance, and attentive electrical system checks are crucial for optimal performance and longevity.
Vehicle History
Brand Heritage
Brand Origin: Italian motorcycle manufacturer with a strong racing pedigree, founded in 1945.
Model Evolution
Rsv Lineage: The RSV4 is the successor to Aprilia's RSV 1000 R and represents a significant leap in technology and performance, particularly with the V4 engine and advanced electronics.
Key Milestones 2012-2016: Introduction of the APRC (Aprilia Racing Performance Control) suite on most models, engine updates for performance and emissions compliance, chassis refinements, and suspension upgrades (e.g., Öhlins on Factory models).
Production
Manufacturing Location: Noale, Italy
Awards & Recognition
Recognitions
Motorcycle Of The Year Awards: The RSV4 platform has consistently received acclaim and awards from major motorcycle publications for its performance, handling, and technological innovation.
Ratings
Track Performance: Highly regarded for track performance and competitive success in various racing series.
Certifications
Emissions Compliance: Euro 3 or Euro 4 compliant (depending on specific model year), meeting contemporary emissions standards.
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