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Aprilia RSV Mille 956X 1999 2000 Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Model Variant: RSV Mille 956X Year: 1999-2000 Codes Vin Prefix: ZDP 👋 Introduction Market Position Segment: Superbike, sport-touring motorcycle. Target Audience: Performance motorcycle enthusiasts, owners seeking to perform their own maintenance and repairs. Competitive Analysis Competitors 1999 2000: Ducati 916, Yamaha YZF-R1, Suzuki GSX-R1000, Honda CBR900RR Fireblade, Kawasaki ZX-9R Ninja. Key Features Vehicle Engine Layout: V-twin (90-degree) engine. Frame Design: Aluminum twin-spar frame. Suspension: High-quality adjustable front forks and rear monoshock (often Showa or Öhlins on later models). Braking System: Premium radial-mount calipers (Brembo) with large diameter discs. 📋 Manual Details Coverage Areas Coverage: Complete service and repair for Aprilia RSV Mille 956X models from 1999-2000. Page Count Estimated Page Count: Approximately 400-500 pages (typical for comprehensive service manuals). Manual Type Manual Type: Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Engine assembly, disassembly, lubrication, cooling, fuel injection, ignition, exhaust, internal components, performance tuning. Transmission: Clutch operation, gearbox assembly, shifting mechanisms, gear ratios, lubrication, internal components. Chassis And Suspension: Frame, front forks (USD), rear shock absorber, swingarm, steering system, bearings, linkages, suspension adjustments. Brakes: Brake system operation, hydraulic lines, master cylinders, calipers (e.g., Brembo), brake discs, pads, bleeding procedures, rear brake system. Electrical System: Wiring diagrams, battery, starter motor, alternator, lighting system, ignition system, electronic control unit (ECU), sensors, indicators, fuses, relays. Fuel System: Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, fuel filter, throttle body, idle control. Bodywork And Fairings: Fairing removal and installation, seat, fuel tank cover, body panels, graphics, fasteners. Wheels And Tires: Wheel removal and installation, tire types, tire pressures, wheel bearings. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment and lubrication, coolant checks, spark plug replacement, air filter cleaning/replacement. Troubleshooting: Diagnostic procedures for common problems, fault codes, symptom-based troubleshooting guides. Component Repair: Detailed step-by-step instructions for disassembling, cleaning, inspecting, repairing, and reassembling all major motorcycle components. Performance Tuning: Information on adjusting fuel injection, ignition timing, and other parameters for optimal performance. Torque Specifications: Precise torque values for critical fasteners throughout the motorcycle. Special Tools: Identification and usage of specialized tools required for specific maintenance and repair tasks. Technical Depth Depth: Comprehensive, covering everything from basic rider maintenance to full engine rebuilds and complex electrical diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable for quick access to information. Print Quality Print Readability: Designed for clear reproduction in print or digital display. Binding Type Binding Type: Not applicable (PDF format). Paper Type Paper Type: Not applicable (PDF format). ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, 90-degree V-twin Displacement: 956 cc (58.3 cu in) Bore X Stroke: 97 mm x 63.4 mm (approximate) Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: 130 HP (approx. 97 kW) @ 9,000 RPM Torque: 99 Nm (73 lb-ft) @ 7,500 RPM (approximate) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual injectors per cylinder Carburetor Type: Not applicable (EFI) Fuel Type: Unleaded gasoline, minimum 95 RON Engine Management Ignition System: Digital electronic ignition ECU: Magneti Marelli ECU (common for this era Aprilia) 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh Clutch: Hydraulically operated, multi-plate wet clutch Final Drive: O-ring sealed chain Features Gear Ratios: Specific gear ratios available in manual. Transmission Fluid: Refer to manual for specific grade and capacity (typically SAE 10W-40 or 20W-50 motorcycle specific oil). 📐 Dimensions Exterior Length: Approx. 2030 mm (80 in) Width: Approx. 720 mm (28 in) at handlebars Height: Approx. 1100 mm (43 in) at seat Wheelbase: Approx. 1415 mm (55.7 in) Weights Dry Weight: Approx. 197 kg (434 lbs) Wet Weight: Approx. 215 kg (474 lbs) (with fluids) 🛡️ Safety Features Ratings Crash Test Ratings: Not applicable for motorcycles in the same manner as cars. Active Features Braking: High-performance dual front disc brakes with radial calipers, single rear disc brake. Suspension: Adjustable suspension for optimal handling and stability. Passive Features Frame Strength: Rigid twin-spar aluminum frame designed for stability and feedback. Ergonomics: Sportbike ergonomics designed for rider control and aerodynamics. 💡 Technology Features Infotainment Display System: Analog tachometer and speedometer, LCD display for odometer, trip meter, coolant temperature, and warning lights. Driver Assistance Traction Control: Not standard on 1999-2000 models. ABS: Not standard on 1999-2000 models. Connectivity Diagnostic Port: ECU diagnostic connector for electronic troubleshooting, detailed in the manual. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 6,000-8,000 km (3,700-5,000 miles) or annually, whichever comes first. Filter Change Interval: Oil filter recommended with every oil change. Valve Clearance Check: Typically around 12,000-24,000 km (7,500-15,000 miles), detailed in the manual. Chain Maintenance: Regular cleaning, lubrication, and tension adjustment (e.g., every 1,000 km or after wet riding). Fluid Specifications Engine Oil: API SG/SH or JASO MA certified, SAE 10W-40 or 20W-50 motorcycle oil. Coolant: Mixture of distilled water...
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Aprilia RSV Mille 956X 1999 2000 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RSV Mille
Model Variant:
RSV Mille 956X
Year:
1999-2000
Codes
Vin Prefix:
ZDP
👋 Introduction
Market Position
Segment:
Superbike, sport-touring motorcycle.
Target Audience:
Performance motorcycle enthusiasts, owners seeking to perform their own maintenance and repairs.
Competitive Analysis
Competitors 1999 2000:
Ducati 916, Yamaha YZF-R1, Suzuki GSX-R1000, Honda CBR900RR Fireblade, Kawasaki ZX-9R Ninja.
Key Features Vehicle
Engine Layout:
V-twin (90-degree) engine.
Frame Design:
Aluminum twin-spar frame.
Suspension:
High-quality adjustable front forks and rear monoshock (often Showa or Öhlins on later models).
Braking System:
Premium radial-mount calipers (Brembo) with large diameter discs.
📋 Manual Details
Coverage Areas
Coverage:
Complete service and repair for Aprilia RSV Mille 956X models from 1999-2000.
Page Count
Estimated Page Count:
Approximately 400-500 pages (typical for comprehensive service manuals).
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine assembly, disassembly, lubrication, cooling, fuel injection, ignition, exhaust, internal components, performance tuning.
Transmission:
Clutch operation, gearbox assembly, shifting mechanisms, gear ratios, lubrication, internal components.
Chassis And Suspension:
Frame, front forks (USD), rear shock absorber, swingarm, steering system, bearings, linkages, suspension adjustments.
Brakes:
Brake system operation, hydraulic lines, master cylinders, calipers (e.g., Brembo), brake discs, pads, bleeding procedures, rear brake system.
Electrical System:
Wiring diagrams, battery, starter motor, alternator, lighting system, ignition system, electronic control unit (ECU), sensors, indicators, fuses, relays.
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, fuel filter, throttle body, idle control.
Bodywork And Fairings:
Fairing removal and installation, seat, fuel tank cover, body panels, graphics, fasteners.
Wheels And Tires:
Wheel removal and installation, tire types, tire pressures, wheel bearings.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment and lubrication, coolant checks, spark plug replacement, air filter cleaning/replacement.
Troubleshooting:
Diagnostic procedures for common problems, fault codes, symptom-based troubleshooting guides.
Component Repair:
Detailed step-by-step instructions for disassembling, cleaning, inspecting, repairing, and reassembling all major motorcycle components.
Performance Tuning:
Information on adjusting fuel injection, ignition timing, and other parameters for optimal performance.
Torque Specifications:
Precise torque values for critical fasteners throughout the motorcycle.
Special Tools:
Identification and usage of specialized tools required for specific maintenance and repair tasks.
Technical Depth
Depth:
Comprehensive, covering everything from basic rider maintenance to full engine rebuilds and complex electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable for quick access to information.
Print Quality
Print Readability:
Designed for clear reproduction in print or digital display.
Binding Type
Binding Type:
Not applicable (PDF format).
Paper Type
Paper Type:
Not applicable (PDF format).
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, 90-degree V-twin
Displacement:
956 cc (58.3 cu in)
Bore X Stroke:
97 mm x 63.4 mm (approximate)
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
130 HP (approx. 97 kW) @ 9,000 RPM
Torque:
99 Nm (73 lb-ft) @ 7,500 RPM (approximate)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual injectors per cylinder
Carburetor Type:
Not applicable (EFI)
Fuel Type:
Unleaded gasoline, minimum 95 RON
Engine Management
Ignition System:
Digital electronic ignition
ECU:
Magneti Marelli ECU (common for this era Aprilia)
🔧 Transmission
Standard
Transmission Type:
6-speed, constant mesh
Clutch:
Hydraulically operated, multi-plate wet clutch
Final Drive:
O-ring sealed chain
Features
Gear Ratios:
Specific gear ratios available in manual.
Transmission Fluid:
Refer to manual for specific grade and capacity (typically SAE 10W-40 or 20W-50 motorcycle specific oil).
📐 Dimensions
Exterior
Length:
Approx. 2030 mm (80 in)
Width:
Approx. 720 mm (28 in) at handlebars
Height:
Approx. 1100 mm (43 in) at seat
Wheelbase:
Approx. 1415 mm (55.7 in)
Weights
Dry Weight:
Approx. 197 kg (434 lbs)
Wet Weight:
Approx. 215 kg (474 lbs) (with fluids)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable for motorcycles in the same manner as cars.
Active Features
Braking:
High-performance dual front disc brakes with radial calipers, single rear disc brake.
Suspension:
Adjustable suspension for optimal handling and stability.
Passive Features
Frame Strength:
Rigid twin-spar aluminum frame designed for stability and feedback.
Ergonomics:
Sportbike ergonomics designed for rider control and aerodynamics.
💡 Technology Features
Infotainment
Display System:
Analog tachometer and speedometer, LCD display for odometer, trip meter, coolant temperature, and warning lights.
Driver Assistance
Traction Control:
Not standard on 1999-2000 models.
ABS:
Not standard on 1999-2000 models.
Connectivity
Diagnostic Port:
ECU diagnostic connector for electronic troubleshooting, detailed in the manual.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000-8,000 km (3,700-5,000 miles) or annually, whichever comes first.
Filter Change Interval:
Oil filter recommended with every oil change.
Valve Clearance Check:
Typically around 12,000-24,000 km (7,500-15,000 miles), detailed in the manual.
Chain Maintenance:
Regular cleaning, lubrication, and tension adjustment (e.g., every 1,000 km or after wet riding).
Fluid Specifications
Engine Oil:
API SG/SH or JASO MA certified, SAE 10W-40 or 20W-50 motorcycle oil.
Coolant:
Mixture of distilled water and ethylene glycol-based antifreeze (50/50 ratio).
Brake Fluid:
DOT 4 brake fluid.
Clutch Fluid:
DOT 4 brake fluid (typically shared with brake system).
Known Issues
Electrical Gremlins:
Some owners reported minor electrical issues, often related to wiring harness connections or aging components. Manual provides diagnostic guidance.
Fuel Injector Cleaning:
Regular cleaning may be beneficial for optimal performance. Manual details procedures.
Rear Shock ABSorber:
Original rear shock absorbers may require service or replacement after high mileage. Manual guides on adjustment and potential rebuild.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian motorcycle manufacturer known for its racing heritage and high-performance sportbikes.
Model Evolution
V60 Engine:
The RSV Mille introduced Aprilia's V60 magnesium engine, a significant development in V-twin technology for the era.
Performance Focus:
Designed to compete with established Japanese and European superbikes, emphasizing performance and handling.
Production
Production Period:
The first generation RSV Mille (including the 956X) was produced from 1997 to 2003, with significant updates over its lifecycle.
🏆 Awards & Recognition
Recognitions
Magazine Reviews:
Consistently praised by motorcycle journalists for its performance, handling, and V-twin character, often considered a top contender in its class.
Ratings
Performance Benchmarks:
Achieved competitive lap times and acceleration figures against its contemporaries.
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