🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Engine Variant: 956X Model Years: 1999, 2000 Codes Chassis Code: RP (pre-2000), RP02 (2000 onwards) Engine Code Prefix: P (Rotax V990) 👋 Introduction Market Position Segment: High-performance sportbike, Superbike segment Target Audience: Motorcycle enthusiasts, performance riders, track day participants, and professional motorcycle technicians Competitive Analysis Competitors: Ducati 916/996, Honda RC45, Yamaha YZF-R7, Suzuki GSX-R750/1100, Kawasaki ZX-7R/ZZR-1100 Distinguishing Features: Unique Italian design, potent Rotax V-twin engine, advanced chassis components for its time, emphasis on rider feedback and analogue feel. Key Features Engine Type: V-Twin, Four-stroke, Liquid-cooled Chassis Design: Lightweight aluminum twin-spar frame Suspension Components: High-quality Showa or Marzocchi front forks and a Sachs rear monoshock (depending on specific model year/spec). 📋 Manual Details Coverage Areas Major Systems: Engine, Fuel System, Ignition System, Clutch, Transmission, Frame, Suspension, Brakes, Electrical System, Bodywork, Cooling System, Exhaust System, Wheels and Tires, Final Drive Page Count Estimated Pages: 300-500 (typical for a comprehensive service manual of this era) Manual Type Type: Service Repair Workshop Manual Language Primary Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Detailed coverage of the Rotax 990cc V-twin engine, including disassembly, inspection, and reassembly of major components like the crankshaft, connecting rods, pistons, cylinders, cylinder heads, valves, camshafts, and timing components. Comprehensive sections on the fuel injection system, ignition system, and lubrication system. Drivetrain: In-depth information on the multi-plate wet clutch, six-speed gearbox, shift drum and forks, and the final chain drive system. Includes procedures for clutch plate replacement, gear inspection, and chain maintenance. Chassis And Suspension: Coverage of the aluminum twin-spar frame, steering head assembly, front forks (including damping and spring preload adjustments), rear monoshock suspension, swingarm, and rear linkage. Details on fork seal replacement and rear shock servicing. Brakes: Comprehensive coverage of the front dual 320mm discs with Brembo four-piston calipers and the rear 220mm disc with a two-piston caliper. Includes procedures for brake fluid bleeding, pad replacement, caliper servicing, and master cylinder maintenance. Electrical System: Detailed wiring diagrams, fuse box layout, lighting circuits, starter system, charging system (stator, rectifier/regulator), battery maintenance, and instrument cluster functionality. Includes troubleshooting guides for electrical faults. Bodywork And Trim: Instructions for removing and installing fairings, seat, fuel tank, and other body panels. Covers fastener types and torque specifications for cosmetic components. Procedures Included Maintenance: Scheduled maintenance tasks such as oil and filter changes, spark plug replacement, air filter cleaning/replacement, chain lubrication and adjustment, brake pad checks, coolant checks, and valve clearance checks. Repair: Step-by-step repair instructions for virtually all components, including engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, and electrical system troubleshooting and repair. Troubleshooting: Diagnostic procedures and flowcharts for identifying and resolving common mechanical and electrical problems, including starting issues, running problems, and electrical faults. Diagnostics: Guidance on interpreting engine performance, identifying symptoms of component failure, and using basic diagnostic tools. May include specific test procedures for sensors and actuators. Technical Depth Depth: Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts. Covers routine maintenance, in-depth repairs, and complete engine/component overhauls. Includes detailed torque specifications, clearance measurements, and component tolerances. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text content Resolution: High-resolution scans/digital creation ensuring clear text and diagrams Print Quality Scalability: Printable at original size for clear viewing of diagrams and charts Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, 90-degree V-twin, DOHC, 4 valves per cylinder Displacement: 996 cc (956X designation refers to the engine capacity) Bore X Stroke: 97 mm x 67.5 mm Compression Ratio: 11.4:1 (typical) Performance Horsepower Peak: Approx. 124-130 hp @ 9,500 rpm (at crank) Torque Peak: Approx. 103 Nm (76 lb-ft) @ 7,500 rpm (at crank) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with twin injectors per cylinder Throttle Body Size: 54 mm Ignition System Ignition Type: Digital electronic ignition Lubrication System Oil Type Specification: SAE 10W-40, API SG, JASO MA (or equivalent motorcycle-specific synthetic oil) Cooling System Coolant Type: Ethylene glycol-based antifreeze/coolant mixture (50/50 ratio with distilled water) 🔧 Transmission Standard Transmission Type: 6-speed sequential manual Clutch Type: Wet multi-plate, hydraulically operated Final Drive: Chain drive, 525 pitch Features Gear Ratios: Refer to manual for specific ratios (e.g., 1st: 2.46, 2nd: 1.86, 3rd: 1.53, 4th: 1.31, 5th: 1.17, 6th: 1.04) Clutch Fluid Spec: DOT 4 brake fluid 📐 Dimensions Exterior Length: Approx. 2,040 mm (80.3 in) Width: Approx. 720 mm (28.3 in) (excluding mirrors) Height: Approx. 1,135 mm (44.7 in) (seat height) Wheelbase: Approx. 1,410 mm (55.5 in) Weights Dry Weight: Approx. 195 kg (430 lbs) Wet Weight: Approx. 215 kg (474 lbs) Fuel Tank Capacity: 21 Liters (5.5 US gal) Wheels And Tires Front Tire Size: 120/70ZR17 Rear Tire Size: 190/50ZR17 Front Wheel Type: 3.50 x 17 inch alloy Rear Wheel Type:...