🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Year: 2000 Product Type: Full Service Repair Manual 👋 Introduction Market Position Segment: High-performance sportbike Target Audience: Experienced motorcycle owners and mechanics seeking in-depth information for maintenance and repair. Competitive Analysis Competitors: Ducati 916/996, Suzuki GSX-R1000, Yamaha YZF-R1, Honda CBR900RR Fireblade Key Features Model Strengths: Powerful V-twin engine, sophisticated chassis, strong Italian engineering. Manual Value Proposition Usefulness: Essential for owners wanting to maintain the performance and longevity of their RSV Mille, saving on dealership service costs. 📋 Manual Details Coverage Areas General Coverage: Comprehensive repair, maintenance, rebuilding, refurbishing, and restoration Specific Systems: Engine, Transmission, Chassis, Electrical System, Bodywork, Suspension, Brakes, Fuel System, Cooling System, Lubrication System, Exhaust System, Wheels and Tires, Body panels, Fairings, Instruments, Wiring Diagrams Page Count Estimated Pages: Likely 300-500 pages (typical for this era's comprehensive service manuals) Manual Type Type: Service/Repair Manual Language Language: English (most common for international market releases) Format Format: Print or Digital (PDF - depending on the specific product offering, but the description implies physical) 📖 Manual Coverage Systems Covered Powertrain: Engine (Rotax 990 V-Twin), Fuel System (Injection), Ignition System, Lubrication System, Cooling System, Exhaust System Drivetrain: Transmission (6-speed sequential), Clutch (Hydraulic multi-plate dry/wet - specify based on actual model variant), Final Drive (Chain) Chassis And Suspension: Frame construction, Front Suspension (Upside-down telescopic forks, adjustable), Rear Suspension (Monoshock, adjustable linkage), Steering System Brakes: Front Disc Brakes (Dual, radial-mount calipers), Rear Disc Brake (Single), Brake system bleeding, component replacement Electrical: Wiring Diagrams, Battery, Charging System (Alternator, Regulator), Lighting, Ignition, Starter Motor, Instrumentation, ECU diagnostics Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment and lubrication, brake fluid checks, coolant checks, tire pressure checks, spark plug replacement Major Repairs: Engine disassembly and reassembly, transmission overhaul, suspension component replacement, brake caliper rebuild, electrical component troubleshooting and replacement Troubleshooting: Diagnostic procedures for engine performance issues, electrical faults, starting problems, braking anomalies Special Tools: Identification and usage of specialized tools required for specific procedures Technical Depth Depth: Comprehensive, covering all aspects from basic maintenance to full engine and transmission rebuilds, including detailed torque specifications and diagnostic procedures. 📊 Manual Specifications File Format Digital Format: PDF (if digital) - Searchable, High-Resolution Images Print Quality Print Quality: Professional print quality (if physical) - Clear text, legible diagrams, durable paper Binding Type Binding: Spiral bound or perfect bound (common for service manuals to lay flat) Paper Type Paper Type: Durable, glossy or semi-gloss paper suitable for workshop environments ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Four-stroke Displacement: 998 cc (or 996cc depending on precise internal designation) Bore X Stroke: 97 mm x 67.5 mm (approximate, confirm specific variant) Valvetrain: DOHC, 4 valves per cylinder Cooling System: Liquid-cooled Performance Horsepower: Approx. 130-137 hp (at crankshaft, confirm specific variant) Torque: Approx. 95-100 Nm (at crankshaft, confirm specific variant) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), likely Weber Marelli system Fuel Type: Unleaded gasoline, minimum 95 RON 🔧 Transmission Standard Transmission Type: 6-speed sequential manual Clutch Type: Hydraulic multi-plate clutch (dry or wet clutch depending on specific model variant, e.g., Mille R often had dry clutch) Features Gear Ratios: Detailed gear ratios will be provided in the manual for each gear. Transmission Fluid: Specific API GL-4 or GL-5 gear oil (manual will specify exact type and capacity). 📐 Dimensions Exterior Length: Approx. 2050 mm Width: Approx. 720 mm (at handlebars) Height: Approx. 1120 mm (at handlebars) Weights Dry Weight: Approx. 195-200 kg (confirm specific variant) Wet Weight: Approx. 215-220 kg (with fluids) Fuel Capacity: Approx. 21 liters 🛡️ Safety Features Ratings Safety Certification: CE Marking (Europe), applicable national certifications. Active Features Braking System: High-performance dual front discs and single rear disc with multi-piston calipers. Suspension Adjustability: Fully adjustable front forks and rear shock absorber for optimized handling and stability. Passive Features Chassis Design: Sturdy Aluminium twin-spar frame for rigidity and rider confidence. Lighting: Halogen headlights for improved visibility. 💡 Technology Features Infotainment Dashboard Instruments: Analog tachometer, digital speedometer, fuel gauge, coolant temperature gauge, odometer, trip meters, warning lights. Driver Assistance Traction Control: Not typically equipped on the 2000 model. Later models may have offered it. Connectivity Diagnostic Port: Likely a proprietary diagnostic port for ECU access; manual details its location and use. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 7,500 km or annually (specific interval in manual). Valve Clearance Check: Major service item, often at 10,000 - 15,000 km intervals (precise interval in manual). Chain Maintenance: Lubrication and adjustment every 1,000 km or as needed based on conditions. Fluid Specifications Engine Oil Type: Fully synthetic motorcycle oil, viscosity grade 10W-40 or 15W-50 (API SG or higher, JASO MA/MA2 recommended - confirm in manual). Engine Oil Capacity: Approx. 3.5-4.0 liters with filter change (confirm in manual). Coolant Type: Ethylene glycol-based antifreeze, mixed 50/50 with distilled water. Brake Fluid...
Identification and usage of specialized tools required for specific procedures
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to full engine and transmission rebuilds, including detailed torque specifications and diagnostic procedures.
📊 Manual Specifications
File Format
Digital Format:
PDF (if digital) - Searchable, High-Resolution Images
Print Quality
Print Quality:
Professional print quality (if physical) - Clear text, legible diagrams, durable paper
Binding Type
Binding:
Spiral bound or perfect bound (common for service manuals to lay flat)
Paper Type
Paper Type:
Durable, glossy or semi-gloss paper suitable for workshop environments
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Four-stroke
Displacement:
998 cc (or 996cc depending on precise internal designation)
Bore X Stroke:
97 mm x 67.5 mm (approximate, confirm specific variant)
Valvetrain:
DOHC, 4 valves per cylinder
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approx. 130-137 hp (at crankshaft, confirm specific variant)
Torque:
Approx. 95-100 Nm (at crankshaft, confirm specific variant)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), likely Weber Marelli system
Fuel Type:
Unleaded gasoline, minimum 95 RON
🔧 Transmission
Standard
Transmission Type:
6-speed sequential manual
Clutch Type:
Hydraulic multi-plate clutch (dry or wet clutch depending on specific model variant, e.g., Mille R often had dry clutch)
Features
Gear Ratios:
Detailed gear ratios will be provided in the manual for each gear.
Transmission Fluid:
Specific API GL-4 or GL-5 gear oil (manual will specify exact type and capacity).
📐 Dimensions
Exterior
Length:
Approx. 2050 mm
Width:
Approx. 720 mm (at handlebars)
Height:
Approx. 1120 mm (at handlebars)
Weights
Dry Weight:
Approx. 195-200 kg (confirm specific variant)
Wet Weight:
Approx. 215-220 kg (with fluids)
Fuel Capacity:
Approx. 21 liters
🛡️ Safety Features
Ratings
Safety Certification:
CE Marking (Europe), applicable national certifications.
Active Features
Braking System:
High-performance dual front discs and single rear disc with multi-piston calipers.
Suspension Adjustability:
Fully adjustable front forks and rear shock absorber for optimized handling and stability.
Passive Features
Chassis Design:
Sturdy Aluminium twin-spar frame for rigidity and rider confidence.
Lighting:
Halogen headlights for improved visibility.
💡 Technology Features
Infotainment
Dashboard Instruments:
Analog tachometer, digital speedometer, fuel gauge, coolant temperature gauge, odometer, trip meters, warning lights.
Driver Assistance
Traction Control:
Not typically equipped on the 2000 model. Later models may have offered it.
Connectivity
Diagnostic Port:
Likely a proprietary diagnostic port for ECU access; manual details its location and use.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 km or annually (specific interval in manual).
Valve Clearance Check:
Major service item, often at 10,000 - 15,000 km intervals (precise interval in manual).
Chain Maintenance:
Lubrication and adjustment every 1,000 km or as needed based on conditions.
Fluid Specifications
Engine Oil Type:
Fully synthetic motorcycle oil, viscosity grade 10W-40 or 15W-50 (API SG or higher, JASO MA/MA2 recommended - confirm in manual).
Engine Oil Capacity:
Approx. 3.5-4.0 liters with filter change (confirm in manual).
Coolant Type:
Ethylene glycol-based antifreeze, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 4 or DOT 5.1 brake fluid (DOT 4 usually specified).