🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Year: 2002 Codes Engine Code Suffix: RK 👋 Introduction Market Position Segment: Sportbike/Superbike Target Audience: Owners and technicians seeking in-depth maintenance and repair knowledge for the 2002 Aprilia RSV Mille. Competitive Analysis Rivals 2002: Ducati 996, Yamaha R1, Suzuki GSX-R1000, Honda Fireblade, Kawasaki ZX-9R. Key Features Vehicle Design Philosophy: Italian performance motorcycle emphasizing V-twin power delivery, handling, and distinctive styling. Key Features Manual Value Proposition: Empowers owners to perform maintenance and repairs, saving money and extending the motorcycle's lifespan. 📋 Manual Details Coverage Areas General Information: True Service And Setting Up: True Engine: True Fuel Supply System: True Cooling System: True Electric System: True Chassis: True Repair Information: True Analytical Index: True Page Count Estimated Pages: Varies based on specific edition, typically 300-500 pages for comprehensive manuals. Manual Type Type: Service Repair Workshop Manual Content Type: Practical guide with detailed instructions, diagrams, and exploded views for hands-on work. Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, valve adjustments, piston and cylinder inspection, crankshaft and con-rod checks, torque specifications. Fuel System: Carburetor tuning, fuel pump, fuel filter replacement, fuel tank maintenance, fuel line routing. Cooling System: Radiator service, coolant flush and refill, thermostat replacement, fan operation, water pump inspection. Electrical System: Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), ignition system components, starter motor, lighting, fuses, relays, sensors. Chassis And Suspension: Front fork service (oil change, seal replacement), rear shock absorber adjustment and overhaul, swingarm maintenance, steering head bearing service, wheel bearing replacement. Braking System: Brake fluid flush, caliper service, master cylinder overhaul, brake pad replacement, rotor inspection, bleeding procedures. Drivetrain: Clutch operation and adjustment, chain and sprocket maintenance, gearbox inspection (though often less detailed than engine internals). Bodywork And Fairings: Fairing removal and installation, seat, fuel tank removal, minor bodywork repair guidance. Procedures Included Routine Maintenance: Oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain lubrication and adjustment, tire pressure checks. Troubleshooting Diagnostics: Diagnostic flowcharts, common problem identification, fault code interpretation (if applicable to the era). Repair And Rebuild: Detailed step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly. Adjustments And Settings: Carburetor synchronization, idle speed adjustment, suspension preload and damping adjustments, clutch and throttle cable free play. Special Tool Requirements: Identification of specific tools needed for certain procedures. Technical Depth Depth: Comprehensive; covers routine maintenance to major component overhaul and troubleshooting. Diagnostic Capabilities: Includes methods for diagnosing electrical faults using multimeters and visual inspection, and mechanical issues through compression testing and visual checks of components. 📊 Manual Specifications File Format Quality: PDF format allows for easy navigation, searching, and zooming into diagrams. Print Quality Printability: Printable without restriction, allowing users to print specific pages or the entire manual. Binding Type Binding: N/A (Digital download) Paper Type Paper: N/A (Digital download) Compatibility Operating Systems: Compatible with all versions of Windows and Mac. Requirements Software: Requires Adobe PDF Reader. ⚙️ Engine Specifications Primary Engine Type: Four-stroke, V-twin (90-degree L-twin), liquid-cooled Displacement: 997.6 cc Bore X Stroke: 97 mm x 67.5 mm Valvetrain: DOHC, 4 valves per cylinder Compression Ratio: 11.3:1 Performance Horsepower: Approx. 130 hp @ 9,200 rpm (claimed) Torque: Approx. 100 Nm @ 7,200 rpm (claimed) Fuel System Carburetion: Constant Velocity (CV) Carburetors (e.g., Mikuni BSW 40) Fuel Capacity: 18.5 Liters (approx. 4.89 US gallons) Lubrication Oil Type: Fully synthetic motorcycle oil, SAE 10W-40 or 15W-50 (refer to manual for specific grade) Oil Capacity: Approx. 3.5 - 4.0 Liters with filter change (refer to manual for exact capacity) 🔧 Transmission Standard Type: 6-speed constant mesh Features Clutch: Hydraulically operated, wet multi-plate Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length: Approx. 2040 mm Width: Approx. 720 mm Height: Approx. 1135 mm Weights Dry Weight: Approx. 191 kg (421 lbs) Wet Weight: Approx. 213 kg (470 lbs) (fully fueled) 🛡️ Safety Features Active Features Braking Front: Dual 320mm discs, radial-mount 4-piston calipers (e.g., Brembo) Braking Rear: Single 220mm disc, 2-piston caliper Passive Features Frame: Aluminum twin-spar frame 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer, digital speedometer, odometer, trip meters, coolant temperature gauge, clock. Driver Assistance ABS: Not standard on the 2002 model. Connectivity Electronics: Basic electronic fuel injection (in some markets, though typically carbureted for 2002) and ignition management. Manual details sensor checks. 🔧 Maintenance Service Intervals Oil Change: Every 6,000 km or 6 months (whichever comes first), or as specified in the manual. Air Filter Cleaning: Every 12,000 km or 12 months. Spark Plug Replacement: Every 12,000 km or 12 months. Valve Clearance Check: Every 24,000 km or 24 months. Brake Fluid Flush: Every 24,000 km or 24 months. Fluid Specifications Coolant Type: Ethylene glycol-based antifreeze (50% mixture with distilled water), e.g., Motul Motocool Expert. Brake Fluid Type: DOT 4 Fork Oil Type And Level: Specific suspension fluid...