🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Model Generation: First Generation Codes Engine Code Prefix: Rotax V990 👋 Introduction Market Position Category: Superbike / Sportbike Target Audience: Performance motorcycle enthusiasts, track day riders, mechanics, and owners seeking in-depth knowledge for maintenance and repair. Competitive Analysis Competitors: Ducati 916/996, Honda Fireblade, Yamaha R1, Suzuki GSX-R1000, Kawasaki ZX-9R. Key Features Unique Selling Points: V-twin engine character, strong Italian design, race-derived technology, premium componentry. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance, Troubleshooting, Diagnostics Secondary Coverage: Electrical System Diagrams, Torque Specifications, Component Identification Page Count Estimated Page Count: Approximately 500-700 pages (varies by specific edition/year) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English (Primary), potentially others depending on source edition Format Format: Digital (PDF), potentially Printable 📖 Manual Coverage Systems Covered Powertrain: Engine assembly, disassembly, rebuild, tuning, cooling system, lubrication system, fuel injection system, ignition system, exhaust system. Drivetrain: Clutch operation, gearbox internal components, final drive (chain and sprockets), wheel bearings. Chassis And Suspension: Front fork (spring preload, compression/rebound damping adjustment), rear shock absorber (spring preload, rebound damping), swingarm, steering head bearings, linkage systems. Brakes: Front and rear brake caliper service, master cylinder overhaul, brake line replacement, bleeding procedures, brake pad replacement, rotor inspection. Electrical: Wiring diagrams, starter system, charging system (alternator, regulator/rectifier), lighting system, instrumentation, ECU diagnosis, sensor testing, fault codes. Bodywork And Fairings: Fairing removal and installation, component replacement, seat, fuel tank, mounting hardware. Procedures Included Routine Maintenance: Oil and filter changes, spark plug replacement, air filter service, chain adjustment and lubrication, brake fluid flush, coolant replacement. Major Repairs: Engine top-end rebuild (cylinder head, valves, pistons), gearbox overhaul, clutch replacement, suspension component servicing. Troubleshooting: Diagnostic flowcharts for common starting, running, and electrical issues. Technical Depth Depth: Comprehensive, covering from basic rider maintenance to full engine and transmission rebuilds. Includes detailed specifications and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Typically text-searchable PDF for easy navigation and information retrieval. Print Quality Diagram Quality: High-resolution diagrams and illustrations as per factory standards. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Four-stroke, Liquid-cooled Displacement: 998 cc (for early models) Bore X Stroke: 97.0 mm x 66.0 mm (typical) Compression Ratio: 10.8:1 (typical) Valve Train: DOHC, 4 valves per cylinder, Desmodromic valve actuation (on some later models/variants, though not standard on all early Mille) Performance Horsepower: Approx. 125-130 HP (at crankshaft, depending on model year and tuning) Torque: Approx. 100 Nm (at crankshaft, depending on model year and tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Weber Marelli or similar ECU Fuel Type: Unleaded Gasoline (Premium Octane Recommended) 🔧 Transmission Standard Type: 6-Speed Sequential Manual Optional Optional Types: N/A (Standard 6-speed) - However, aftermarket close-ratio gearsets or slipper clutches were common upgrades. Features Clutch Type: Wet, Multi-plate, Hydraulic actuation Final Drive: O-ring sealed chain, 525 pitch (typical) 📐 Dimensions Exterior Length: Approx. 2050 mm Width: Approx. 720 mm (at handlebars) Height: Approx. 1150 mm (at seat) Wheelbase: Approx. 1410 mm Weights Dry Weight: Approx. 192 kg Wet Weight: Approx. 210 kg (fully fueled) Fuel Capacity: Approx. 21 Liters 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety is typically assessed through independent testing and rider experience rather than standardized crash ratings like cars). Active Features Braking System: High-performance Brembo brakes (dual front discs, single rear disc), braided brake lines. Suspension Features: Adjustable front forks and rear shock absorber for personalized handling and stability. Passive Features Frame Construction: Aluminum twin-spar frame providing rigidity and feedback. Ergonomics: Sport-oriented riding position designed for rider control and aerodynamic efficiency. 💡 Technology Features Infotainment Infotainment System: N/A (Basic analog/digital instrumentation focused on performance data). Driver Assistance Driver Assistance Features: N/A (No electronic rider aids like ABS or traction control were standard on early models, although some later variants or aftermarket kits might exist). Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km or 12 months (whichever comes first) Valve Clearance Check: Every 24,000 km Spark Plug Replacement: Every 12,000 km Fluid Specifications Engine Oil Type: API SG/SH or JASO MA certified, SAE 10W-40 synthetic motorcycle oil Engine Oil Capacity: Approx. 3.5 Liters (without filter change), 3.8 Liters (with filter change) Coolant Type: Ethylene glycol-based antifreeze coolant, mixture of 50% coolant and 50% distilled water Brake Fluid Type: DOT 4 Clutch Fluid Type: DOT 4 (shared with brake system) Known Issues Common Wear Items: Clutch plates, voltage regulator/rectifier, wheel bearings, fork seals, cam chain tensioners. Potential Electrical Faults: Wiring harness chafing, stator issues, regulator/rectifier failure, intermittent electrical connections. Engine Performance Quirks: Some models may benefit from ECU remapping or aftermarket exhaust for optimal performance and throttle response. Carburetor synchronization on older models can be critical. 📚 Vehicle History Brand Heritage...