🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Model Variant: RSV Mille (all variants within specified years) Codes Vin Decoder Context: N/A (motorcycle) 👋 Introduction Market Position Segment: High-performance sportbike Target Audience: Enthusiasts and professional mechanics seeking in-depth maintenance and repair knowledge for the Aprilia RSV Mille. Competitive Analysis Competitors During Era: Ducati 916/996, Yamaha YZF-R1, Honda CBR900RR Fireblade, Suzuki GSX-R1000, Kawasaki ZX-9R. Key Features Of Vehicle Engine Architecture: Rotax 997cc 60-degree V-twin engine, known for its character and strong mid-range torque. Chassis Design: Aluminum twin-spar frame, providing exceptional rigidity and handling characteristics. Suspension Components: Often equipped with premium suspension components like Öhlins or Showa forks and rear shock absorbers, allowing for extensive adjustability. Braking System: High-performance Brembo braking system, offering superior stopping power and feel. 📋 Manual Details Coverage Areas Covered Years: 1998, 1999, 2000, 2001, 2002, 2003, 2004 Page Count Estimated Pages: Over 500 Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Detailed coverage of the V-twin engine, including disassembly, assembly, inspection, and repair of all components. Fuel System: Fuel injection system (EFI), fuel pump, injectors, pressure regulator, and diagnostics. Cooling System: Radiator, coolant, water pump, hoses, thermostats, and fan operation. Ignition System: ECU, spark plugs, ignition coils, and timing adjustments. Transmission: Clutch operation, gearbox assembly, disassembly, inspection, and repair of all internal components. Suspension: Front forks (Öhlins/Showa depending on variant), rear shock absorber, linkages, and adjustment procedures. Brakes: Brake calipers (e.g., Brembo), master cylinders, brake lines, fluid bleeding, disc inspection, and pad replacement. Electrical System: Wiring diagrams, battery, starter motor, alternator, lighting, horn, instrumentation, and diagnostic connectors. Chassis Frame: Frame inspection, steering head bearing service, and general chassis integrity. Bodywork Fairings: Fairing removal and installation, body panel maintenance, and related fasteners. Wheels Tires: Wheel bearing service, tire removal/installation, and pressure specifications. Procedures Included Routine Maintenance: Oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain adjustment/lubrication, and coolant checks. Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting for common mechanical and electrical issues. Engine Rebuild: Complete engine disassembly, component measurement (pistons, rings, cylinders, valves, crankshaft), and reassembly procedures. Transmission Repair: Gearbox rebuild, clutch pack replacement, and shift mechanism servicing. Suspension Overhaul: Fork seal replacement, fork oil changes, damper rod servicing, and rear shock absorber overhaul. Brake System Overhaul: Brake caliper rebuild, master cylinder service, and hydraulic system bleeding. Electrical Diagnostics: Fault finding for starter system, charging system, ignition system, and lighting circuits. Fuel System Servicing: Injector cleaning, fuel pressure testing, and ECU diagnostics. Technical Depth Depth Level: Comprehensive: Covers everything from basic maintenance to full engine and transmission rebuilds, including detailed specifications and diagnostic procedures. Diagnostic Capabilities: Advanced diagnostics with reference to electrical schematics, sensor data interpretation, and troubleshooting guides. Component Level Detail: Detailed exploded views, torque specifications, and critical measurement data for all major and minor components. 📊 Manual Specifications File Format Format: PDF Searchable: Yes Printable: Yes Print Quality Image Resolution: High (suitable for clear reproduction of diagrams and text) Clarity Of Diagrams: Excellent, essential for understanding complex assemblies and wiring. Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke Displacement: 997 cc (60.8 cu in) Bore X Stroke: 97 mm x 67.5 mm Valve Train: DOHC, 4 valves per cylinder Cooling Method: Liquid-cooled Compression Ratio: 11.4:1 Performance Horsepower: Approx. 130 hp @ 9,200 rpm Torque: Approx. 72 lb-ft @ 7,000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with 57mm throttle bodies Fuel Type: Unleaded gasoline, minimum 95 RON (91 AKI) Lubrication System Oil Type: Synthetic Motorcycle Oil SAE 10W-40 (API SG/JASO MA) Oil Capacity: Approx. 3.5 Liters (3.7 US qt) with filter change 🔧 Transmission Standard Type: 6-speed constant mesh Clutch Type: Hydraulic multi-plate wet clutch Features Gear Ratios: Specific gear ratios detailed in the manual Final Drive: O-ring sealed chain drive Transmission Fluid: Refer to manual for specific gearbox oil type (often SAE 75W-90 GL-4 gear oil) 📐 Dimensions Exterior Length: Approx. 2020 mm (79.5 in) Width: Approx. 720 mm (28.3 in) (at handlebars) Height: Approx. 1140 mm (44.9 in) (at seat) Wheelbase: Approx. 1415 mm (55.7 in) Weights Dry Weight: Approx. 195 kg (430 lbs) Wet Weight: Approx. 213 kg (470 lbs) (with fluids) Fuel Capacity: 21 Liters (5.5 US gal) Seat Height: Approx. 810 mm (31.9 in) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle safety is assessed differently than cars) Active Features Braking System: Dual 320mm front discs with 4-piston Brembo calipers, 220mm rear disc with 2-piston caliper. Optional ABS on some later models not specifically covered by this manual's exact year range, but a critical safety component to be aware of. Suspension Adjustability: Fully adjustable front forks and rear shock for optimizing stability and handling under various conditions. Passive Features...