🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Model Years Covered: 2002-2003 Vehicle Type: Sportbike Motorcycle Codes Chassis Code General: RP 👋 Introduction Market Position Vehicle Class: High-performance Sportbike Target Audience: Performance-oriented riders, DIY mechanics, track day enthusiasts Competitive Analysis Key Competitors Era: Ducati 996/998, Yamaha R1, Suzuki GSX-R1000, Honda CBR900RR Key Features Manual Advantage: Enables self-sufficient maintenance and repair, saving costs and enhancing understanding of the machine. Vehicle Selling Points: Powerful V-twin engine, advanced chassis dynamics, excellent handling and braking. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Compatibility: Windows / Mac Page Count Estimated Page Count: High (Detailed Workshop Manual) 📖 Manual Coverage Systems Covered General Information: Yes Service And Setting Up: Yes Engine: Yes Fuel Supply System: Yes Cooling System: Yes Electrical System: Yes Chassis: Yes Repair Information: Yes Troubleshooting: Yes Analytical Index: Yes Procedures Included Routine Maintenance: Yes (Implied by Service and Setting Up) Engine Overhaul: Yes (Implied by Engine section) Fuel System Cleaning And Adjustment: Yes (Implied by Fuel Supply system) Cooling System Flushing And Refilling: Yes (Implied by Cooling system) Electrical Diagnosis And Repair: Yes (Implied by Electrical system) Suspension Adjustment And Repair: Yes (Implied by Chassis) Brake System Service: Yes (Implied by Chassis) Diagnostic Troubleshooting: Yes Component Removal And Installation: Yes (Implied by Repair Information) Technical Depth Depth Of Coverage: Comprehensive Workshop Level Diagnostic Capabilities: Detailed troubleshooting guides and common fault diagnosis Repair Instructions: Step-by-step procedures for major component repairs and adjustments Special Tools Required: Likely includes information on Aprilia-specific tools 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable Text Content Print Quality Digital Quality: High resolution, suitable for digital viewing and printing Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Four-stroke, Liquid-cooled Displacement: 998 cc (61.0 cu in) Bore X Stroke: 97.0 mm x 68.0 mm Valve Train: DOHC, 4 valves per cylinder Performance Horsepower Peak: Approx. 130-137 hp (97-102 kW) at 9,500 rpm (varies by market/tune) Torque Peak: Approx. 70-75 lb-ft (95-102 Nm) at 7,500 rpm (varies by market/tune) Fuel System Fuel Delivery: Fuel Injection (e.g., Weber Marelli or similar) Fuel Type Recommendation: Unleaded gasoline, minimum 95 octane RON (Research Octane Number) Cooling System Coolant Type: Ethylene glycol based antifreeze coolant with corrosion inhibitors (refer to manual for specific Aprilia/Motul recommendation) 🔧 Transmission Standard Transmission Type: 6-speed, Constant Mesh Optional Optional Transmission: N/A Features Clutch Type: Wet, multi-plate clutch Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 2040 mm (80.3 in) Width: Approx. 720 mm (28.3 in) at handlebars Height: Approx. 1135 mm (44.7 in) at seat Weights Dry Weight: Approx. 192 kg (423 lbs) Wet Weight: Approx. 210 kg (463 lbs) (with all fluids) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle specific ratings differ from cars) Active Features Braking System Front: Dual 320 mm discs, radial-mount Brembo calipers Braking System Rear: Single 220 mm disc, Brembo caliper Suspension Front: 43 mm upside-down telescopic fork (e.g., Showa or WP, adjustability varies by sub-model) Suspension Rear: Monoshock absorber with progressive linkage, adjustable preload, rebound, and compression Passive Features Lighting: Halogen headlamps, LED taillight 💡 Technology Features Infotainment Infotainment System: N/A (No infotainment system in the modern sense) Driver Assistance Traction Control: N/A ABS: Optional on some models, check specific bike VIN. Manual will detail its presence and function. Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km or 12 months (refer to manual for precise intervals and conditions) Spark Plug Replacement: Typically around 12,000-24,000 km (refer to manual for specific plug type and interval) Valve Clearance Check: Every 12,000-24,000 km (critical for performance and engine longevity) Fluid Specifications Engine Oil Type Recommendation: Fully synthetic SAE 10W-40 or 15W-50 motorcycle specific oil (e.g., Motul 3000 Plus, 5100, or 7100 series, check manual) Coolant Capacity: Approx. 2.5 liters (check manual for exact capacity) Brake Fluid Type: DOT 4 Clutch Fluid Type: DOT 4 (Hydraulic clutch system) Fork Oil Type And Viscosity: Typically a 5W or 7.5W fork oil (refer to manual for exact specification and quantity) Known Issues Common Wear Items: Clutch plates, wheel bearings, steering head bearings, chain and sprockets. Potential Electrical Gremlins: As with many bikes of this era, electrical connections and grounds can be a source of intermittent issues. Manual's electrical section is crucial. Fuel Pump Reliability: Early models sometimes experienced fuel pump issues; later revisions and maintenance are important. 📚 Vehicle History Brand Heritage Manufacturer Origin: Italy Aprilia Legacy: Known for racing pedigree and innovative sportbike designs. Model Evolution Rsv Mille Introduction: Introduced in 1997 as Aprilia's first large-displacement sportbike, challenging established European manufacturers. Generation Update 2002: The 2002-2003 models represent a significant evolution with chassis refinements, engine updates, and improved electronics. Production Manufacturing Location: Noale, Italy 🏆 Awards...