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Aprilia SXV RXV 450 550 2006-2013 Repair Service Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SXV/RXV Model Variants: SXV 450, SXV 550, RXV 450, RXV 550 Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Codes Vin Code Pattern: Not specified in product info, typically 17 characters 👋 Introduction Market Position Segment: High-performance off-road/supermoto motorcycles Target Audience: Enthusiasts, racers, and owners requiring in-depth technical knowledge for maintenance and repair. Competitive Analysis Competitors: Other high-performance Italian motorcycles (e.g., Ducati), KTM, Husqvarna, TM Racing Key Features Vehicle Distinctiveness: Unique V-twin engine configurations in an off-road chassis, distinctive Italian styling, high power-to-weight ratio. Manual Value Proposition: Provides essential technical data for owners and mechanics to maintain these specialized machines, ensuring optimal performance and longevity. 📋 Manual Details Coverage Areas General Coverage: Comprehensive repair and service information for Aprilia SXV and RXV models Specific Models Covered: Aprilia SXV 450, Aprilia SXV 550, Aprilia RXV 450, Aprilia RXV 550 Region Applicability: Global, standard Aprilia specifications Page Count Estimated Page Count: Extensive (exact number not provided, but typical for full service manuals) Manual Type Type: Repair Service Manual Purpose: Guide for diagnosis, maintenance, repair, and overhaul Language Language: English (presumed, standard for international manuals) Format Format: PDF Download Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, tuning, troubleshooting, and specifications Fuel System: Fuel injection system (ECU, injectors, throttle body), fuel pump, fuel lines, filters Ignition System: Ignition coils, spark plugs, timing, ECU control Cooling System: Radiator, cooling fans, hoses, thermostat, coolant specifications Transmission: Clutch assembly, gearbox, shift mechanism, lubrication, troubleshooting Chassis: Frame, subframe, swingarm, suspension components (forks, rear shock), steering head bearings Wheels And Tires: Wheel bearing maintenance, tire pressures, wheel specifications Brakes: Brake fluid specifications, bleeding procedures, caliper maintenance, disc inspection, master cylinders Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, lighting, fuses, relays, ECU diagnostics Bodywork And Plastics: Fairing removal/installation, seat, fuel tank, plastics, graphics Exhaust System: Exhaust manifold, mufflers, emissions controls (if applicable) Maintenance Procedures: Oil changes, filter replacements, chain adjustment, valve clearance checks, general inspection Procedures Included Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides for various systems Repair: Step-by-step instructions for component replacement and repair Overhaul: Detailed procedures for complete engine and component rebuilds Adjustment: Carburetor/throttle body synchronization, clutch lever free play, suspension settings Installation: Guidance for installing factory or aftermarket accessories (may be limited) Technical Depth Depth: Comprehensive: Covers routine maintenance, intermediate repairs, and full engine rebuilds. Diagnostic Capability: High: Includes detailed electrical schematics, component testing procedures, and troubleshooting charts. 📊 Manual Specifications File Format File Type: PDF Searchable: Typically searchable text within the PDF Printable: Yes, printable pages Print Quality Image Clarity: High quality (assuming official or high-quality reproduction) Diagrams Schematics: Clear, detailed, and accurately reproduced Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Configuration: V-twin, 4-stroke Displacement 450: 449.8 cc Displacement 550: 549.3 cc Bore X Stroke 450: Not precisely specified in product info, but typically around 84 x 81.4 mm Bore X Stroke 550: Not precisely specified in product info, but typically around 90 x 86.5 mm Compression Ratio: Varies by specific model and year, typically around 12.5:1 Valve Train: SOHC, 4 valves per cylinder Performance Horsepower 450: Approx. 60-65 HP (claimed, highly dependent on tuning and exhaust) Horsepower 550: Approx. 65-70 HP (claimed, highly dependent on tuning and exhaust) Torque: Significant torque output, especially from the 550cc engine. Specific figures vary. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Keihin specific (e.g., Keihin FCR or similar throttle bodies) Fuel Type: Unleaded Gasoline (Premium Recommended) Fuel Tank Capacity: Approx. 7.2 Liters (1.9 US gallons) 🔧 Transmission Standard Type: 6-speed manual sequential gearbox Features Clutch Type: Wet, multi-plate, hydraulic actuation Final Drive: Chain drive Transmission Fluid Spec: Manual specifies specific gearbox oil, often SAE 75W-90 or similar GL-4 rated gear oil. 📐 Dimensions Exterior Length: Varies by model, typically around 2200-2300 mm Width: Varies by model, typically around 800-850 mm Height: Varies by model, typically around 1250-1300 mm Weights Dry Weight 450: Approx. 118-125 kg (dry) Dry Weight 550: Approx. 120-130 kg (dry) Wet Weight: Not explicitly stated, but significantly higher than dry weight due to fluids. Wheels Tires Front Wheel Size: 17 inch (typical for SXV/RXV supermoto conversion) Rear Wheel Size: 17 inch (typical for SXV/RXV supermoto conversion) Front Tire Size: e.g., 120/70-17 Rear Tire Size: e.g., 160/60-17 Wheelbase: Approx. 1480-1500 mm Ground Clearance: Significant, designed for off-road use, though supermoto variants have reduced clearance. 🛡️ Safety Features Ratings Safety Certifications: CE, EPA (as applicable by region) Active Features Braking System: Hydraulic disc brakes front and rear. Brembo components are common. ABS: Not typically equipped on these models Passive Features Lighting: Headlight, taillight, brake lights, turn signals (as per street legality requirements) Ergonomics: Designed for aggressive riding positions, adjustable levers where possible. 💡...
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Aprilia SXV RXV 450 550 2006-2013 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV/RXV
Model Variants:
SXV 450, SXV 550, RXV 450, RXV 550
Model Years Covered:
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013
Codes
Vin Code Pattern:
Not specified in product info, typically 17 characters
👋 Introduction
Market Position
Segment:
High-performance off-road/supermoto motorcycles
Target Audience:
Enthusiasts, racers, and owners requiring in-depth technical knowledge for maintenance and repair.
Competitive Analysis
Competitors:
Other high-performance Italian motorcycles (e.g., Ducati), KTM, Husqvarna, TM Racing
Key Features
Vehicle Distinctiveness:
Unique V-twin engine configurations in an off-road chassis, distinctive Italian styling, high power-to-weight ratio.
Manual Value Proposition:
Provides essential technical data for owners and mechanics to maintain these specialized machines, ensuring optimal performance and longevity.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive repair and service information for Aprilia SXV and RXV models
Specific Models Covered:
Aprilia SXV 450, Aprilia SXV 550, Aprilia RXV 450, Aprilia RXV 550
Region Applicability:
Global, standard Aprilia specifications
Page Count
Estimated Page Count:
Extensive (exact number not provided, but typical for full service manuals)
Manual Type
Type:
Repair Service Manual
Purpose:
Guide for diagnosis, maintenance, repair, and overhaul
Language
Language:
English (presumed, standard for international manuals)
Format
Format:
PDF Download
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, tuning, troubleshooting, and specifications
Fuel System:
Fuel injection system (ECU, injectors, throttle body), fuel pump, fuel lines, filters
Ignition System:
Ignition coils, spark plugs, timing, ECU control
Cooling System:
Radiator, cooling fans, hoses, thermostat, coolant specifications
Transmission:
Clutch assembly, gearbox, shift mechanism, lubrication, troubleshooting
Chassis:
Frame, subframe, swingarm, suspension components (forks, rear shock), steering head bearings
Wheels And Tires:
Wheel bearing maintenance, tire pressures, wheel specifications
Brakes:
Brake fluid specifications, bleeding procedures, caliper maintenance, disc inspection, master cylinders
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, lighting, fuses, relays, ECU diagnostics
Bodywork And Plastics:
Fairing removal/installation, seat, fuel tank, plastics, graphics
Exhaust System:
Exhaust manifold, mufflers, emissions controls (if applicable)
Maintenance Procedures:
Oil changes, filter replacements, chain adjustment, valve clearance checks, general inspection
Procedures Included
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides for various systems
Repair:
Step-by-step instructions for component replacement and repair
Overhaul:
Detailed procedures for complete engine and component rebuilds
Adjustment:
Carburetor/throttle body synchronization, clutch lever free play, suspension settings
Installation:
Guidance for installing factory or aftermarket accessories (may be limited)
Technical Depth
Depth:
Comprehensive: Covers routine maintenance, intermediate repairs, and full engine rebuilds.
Diagnostic Capability:
High: Includes detailed electrical schematics, component testing procedures, and troubleshooting charts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Typically searchable text within the PDF
Printable:
Yes, printable pages
Print Quality
Image Clarity:
High quality (assuming official or high-quality reproduction)
Diagrams Schematics:
Clear, detailed, and accurately reproduced
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Configuration:
V-twin, 4-stroke
Displacement 450:
449.8 cc
Displacement 550:
549.3 cc
Bore X Stroke 450:
Not precisely specified in product info, but typically around 84 x 81.4 mm
Bore X Stroke 550:
Not precisely specified in product info, but typically around 90 x 86.5 mm
Compression Ratio:
Varies by specific model and year, typically around 12.5:1
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower 450:
Approx. 60-65 HP (claimed, highly dependent on tuning and exhaust)
Horsepower 550:
Approx. 65-70 HP (claimed, highly dependent on tuning and exhaust)
Torque:
Significant torque output, especially from the 550cc engine. Specific figures vary.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Keihin specific (e.g., Keihin FCR or similar throttle bodies)
Fuel Type:
Unleaded Gasoline (Premium Recommended)
Fuel Tank Capacity:
Approx. 7.2 Liters (1.9 US gallons)
🔧 Transmission
Standard
Type:
6-speed manual sequential gearbox
Features
Clutch Type:
Wet, multi-plate, hydraulic actuation
Final Drive:
Chain drive
Transmission Fluid Spec:
Manual specifies specific gearbox oil, often SAE 75W-90 or similar GL-4 rated gear oil.
📐 Dimensions
Exterior
Length:
Varies by model, typically around 2200-2300 mm
Width:
Varies by model, typically around 800-850 mm
Height:
Varies by model, typically around 1250-1300 mm
Weights
Dry Weight 450:
Approx. 118-125 kg (dry)
Dry Weight 550:
Approx. 120-130 kg (dry)
Wet Weight:
Not explicitly stated, but significantly higher than dry weight due to fluids.
Wheels Tires
Front Wheel Size:
17 inch (typical for SXV/RXV supermoto conversion)
Rear Wheel Size:
17 inch (typical for SXV/RXV supermoto conversion)
Front Tire Size:
e.g., 120/70-17
Rear Tire Size:
e.g., 160/60-17
Wheelbase:
Approx. 1480-1500 mm
Ground Clearance:
Significant, designed for off-road use, though supermoto variants have reduced clearance.
🛡️ Safety Features
Ratings
Safety Certifications:
CE, EPA (as applicable by region)
Active Features
Braking System:
Hydraulic disc brakes front and rear. Brembo components are common.
ABS:
Not typically equipped on these models
Passive Features
Lighting:
Headlight, taillight, brake lights, turn signals (as per street legality requirements)
Ergonomics:
Designed for aggressive riding positions, adjustable levers where possible.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable to this model series; focus is on performance and mechanicals.
Driver Assistance
Driver Assistance Features:
None (Focus on rider control and feedback)
Engine Management
ECU:
Aprilia Engine Control Unit (ECU) managing fuel injection and ignition timing. Manual provides diagnostic procedures for ECU.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually, consult manual for specifics. Frequent oil changes are recommended for high-performance V-twins.
Air Filter Cleaning:
Regular inspection and cleaning/replacement, especially in dusty conditions.
Valve Clearance Check:
Typically every 6,000-10,000 km, crucial for engine health.
Spark Plug Replacement:
Consult manual, typically every 10,000-15,000 km or as needed.
Chain And Sprockets Maintenance:
Regular cleaning, lubrication, and tension adjustment.
Fluid Specifications
Engine Oil Type:
Full synthetic motorcycle oil, typically 10W-40 or 15W-50 (verify in manual)
Engine Oil Capacity:
Approx. 1.5 - 1.8 Liters (check manual for exact capacity with filter change)
Coolant Type:
Ethylene glycol-based antifreeze coolant, typically 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 or DOT 5.1 (check manual for specific recommendation)
Known Issues
Common Problems:
Potential for electrical gremlins, clutch wear, valve seat wear in earlier models, exhaust valve issues, stator failures. Regular meticulous maintenance is key.
Performance Tuning Considerations:
Aftermarket exhaust systems, ECU remapping, and air filter upgrades are common for performance enhancement. Manual provides baseline for these.
📚 Vehicle History
Brand Heritage
Brand Origin:
Aprilia is an Italian manufacturer with a strong racing heritage, particularly in Grand Prix motorcycle racing.
Model Evolution
Development Goal:
To create a unique high-performance off-road and supermoto motorcycle utilizing their V-twin engine technology.
Sxv Description:
The SXV (Supermoto V-twin) is a dual-purpose motorcycle often adapted for track use, known for its powerful V-twin engine and agile handling.
Rxv Description:
The RXV (Rallycross V-twin) is a more off-road oriented variant, featuring longer travel suspension and dirt-focused tires.
Production
Manufacturing Location:
Italy
Production Period:
The SXV/RXV platform was produced across these years, with revisions and updates occurring during this period.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The SXV platform was highly regarded for its unique V-twin performance in the supermoto class. Not typically subject to consumer awards like cars.
Ratings
Review Sentiment:
Praised for power, handling, and distinctive Italian character, but also noted for demanding maintenance requirements.
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