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Aprilia SXV 550 Engine 2006-2013 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SXV 550 Engine Model: V990 (specifically the V-twin variant for SXV models) Product Type: Workshop Service Repair Manual 👋 Introduction Market Position Motorcycle Segment: Supermoto / Competition Motocross Target Audience: Enthusiasts, mechanics, and owners performing their own maintenance and repairs. Competitive Analysis Key Competitors: KTM EXC 530, Husqvarna SM570R/SM610, GasGas EC/SM series. Key Features Engine Type: High-performance V-twin, known for strong torque and aggressive power delivery. Unique Selling Proposition: Specialized manual for a niche, high-performance off-road/supermoto motorcycle with a potent V-twin engine. 📋 Manual Details Coverage Areas Covered Years: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Primary Focus: Engine Page Count Estimated Page Count: 300-500 (typical for comprehensive engine manuals) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, inspection, repair, and reassembly procedures for all internal components. Engine Electrical: Ignition system, fuel injection system, starting system, charging system, and associated sensors and actuators. Fuel System: Fuel pump, injectors, fuel pressure regulator, fuel lines, and tank. Cooling System: Radiator, water pump, thermostat, coolant passages, and fan operation. Lubrication System: Oil pump, oil filter, oil passages, and oil cooler (if applicable). Exhaust System: Exhaust manifolds, catalytic converter (if applicable), mufflers, and lambda sensors. Engine Management: ECU (Engine Control Unit) functions, diagnostic trouble codes (DTCs), and sensor data interpretation. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug inspection/replacement, air filter service, valve clearance checks. Troubleshooting: Step-by-step diagnostic procedures for common engine problems, including no-start conditions, misfires, and performance issues. Major Repairs: Engine rebuilds, piston and ring replacement, cylinder head service, crankshaft and connecting rod service. Timing Adjustment: Camshaft timing belt/chain inspection and adjustment, ignition timing verification. Component Replacement: Detailed instructions for replacing individual engine components like the water pump, oil pump, starter motor, alternator. Technical Depth Depth Level: Comprehensive, covering from basic maintenance to complete engine overhauls and diagnostics. Diagnostic Tools: Information on diagnostic connectors, required tools, and interpretation of diagnostic data. Torque Specifications: Detailed torque values for all critical fasteners and engine components. Clearances And Tolerances: Precise specifications for internal engine clearances such as piston-to-cylinder wall, bearing clearances, valve lash. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Searchability: Likely text-searchable PDF for easy information retrieval. Print Quality Print Quality: High resolution, suitable for printing and clear viewing of diagrams and text. Binding Type Binding Type: N/A (Digital Format - PDF) Paper Type Paper Type: N/A (Digital Format - PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, V-twin, liquid-cooled Displacement: 549cc (though often referred to as SXV 550 due to marketing) Bore X Stroke: 86 mm x 79 mm (approximate, actual may vary slightly by year/specific variant) Compression Ratio: 12.5:1 (typical for this engine family) Valve Train: SOHC, 4 valves per cylinder Performance Horsepower: Approximately 65-70 HP (at crankshaft, varies by specific tuning and regulations) Torque: Approximately 50-55 Nm (at crankshaft, varies) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, minimum 95 RON (Octane rating) Throttle Body Size: 45mm (typical for this application) Lubrication System Oil Type: High-performance motorcycle synthetic oil, SAE 10W-50 or 15W-50 recommended (check manual for specific API/JASO ratings) Oil Capacity: Approx. 1.5 - 1.8 Liters (check manual for exact capacity with filter change) 🔧 Transmission Standard Transmission Type: 6-speed manual sequential gearbox Clutch Type: Hydraulically operated wet multi-plate clutch Features Gear Ratios: Specific ratios provided within the manual for each gear. Final Drive: Chain drive Transmission Fluid: Motorcycle-specific transmission oil or engine oil (depending on design, consult manual). 📐 Dimensions Exterior Wheelbase: 1480 mm (approximate) Seat Height: 900 mm (approximate) Weights Dry Weight: 133 kg (approximate) Wet Weight: Approx. 145 kg (with fluids) 🛡️ Safety Features Ratings Safety Features Focus: Focus on rider safety through component integrity and performance. Active Features Braking System: High-performance hydraulic disc brakes, typically dual front discs with radial calipers and a single rear disc. Suspension: Long-travel, fully adjustable USD (Upside-Down) front forks and adjustable rear monoshock, designed for off-road and aggressive riding. 💡 Technology Features Infotainment Infotainment System: N/A (This is a performance motorcycle; focus is on mechanical and electronic systems, not typical infotainment.) Driver Assistance Rider Aids: Generally minimal rider aids on this model, emphasizing direct rider control and mechanical feedback. Connectivity Connectivity Features: N/A (No Bluetooth, smartphone integration, etc.) Engine Management ECU Functionality: The ECU manages fuel injection, ignition timing, and other engine parameters. Manual details diagnostic capabilities. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 - 5,000 km or annually (refer to manual for precise recommendation based on usage). Valve Clearance Check: Every 5,000 - 10,000 km (critical for V-twin performance and longevity). Spark Plug Replacement: Every 10,000 - 15,000 km. Fluid Specifications Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors, typically 50/50 mix with distilled...
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Aprilia SXV 550 Engine 2006-2013 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV 550
Engine Model:
V990 (specifically the V-twin variant for SXV models)
Product Type:
Workshop Service Repair Manual
👋 Introduction
Market Position
Motorcycle Segment:
Supermoto / Competition Motocross
Target Audience:
Enthusiasts, mechanics, and owners performing their own maintenance and repairs.
Competitive Analysis
Key Competitors:
KTM EXC 530, Husqvarna SM570R/SM610, GasGas EC/SM series.
Key Features
Engine Type:
High-performance V-twin, known for strong torque and aggressive power delivery.
Unique Selling Proposition:
Specialized manual for a niche, high-performance off-road/supermoto motorcycle with a potent V-twin engine.
📋 Manual Details
Coverage Areas
Covered Years:
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013
Primary Focus:
Engine
Page Count
Estimated Page Count:
300-500 (typical for comprehensive engine manuals)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, inspection, repair, and reassembly procedures for all internal components.
Engine Electrical:
Ignition system, fuel injection system, starting system, charging system, and associated sensors and actuators.
Fuel System:
Fuel pump, injectors, fuel pressure regulator, fuel lines, and tank.
Cooling System:
Radiator, water pump, thermostat, coolant passages, and fan operation.
Lubrication System:
Oil pump, oil filter, oil passages, and oil cooler (if applicable).
Exhaust System:
Exhaust manifolds, catalytic converter (if applicable), mufflers, and lambda sensors.
Engine Management:
ECU (Engine Control Unit) functions, diagnostic trouble codes (DTCs), and sensor data interpretation.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug inspection/replacement, air filter service, valve clearance checks.
Troubleshooting:
Step-by-step diagnostic procedures for common engine problems, including no-start conditions, misfires, and performance issues.
Major Repairs:
Engine rebuilds, piston and ring replacement, cylinder head service, crankshaft and connecting rod service.
Timing Adjustment:
Camshaft timing belt/chain inspection and adjustment, ignition timing verification.
Component Replacement:
Detailed instructions for replacing individual engine components like the water pump, oil pump, starter motor, alternator.
Technical Depth
Depth Level:
Comprehensive, covering from basic maintenance to complete engine overhauls and diagnostics.
Diagnostic Tools:
Information on diagnostic connectors, required tools, and interpretation of diagnostic data.
Torque Specifications:
Detailed torque values for all critical fasteners and engine components.
Clearances And Tolerances:
Precise specifications for internal engine clearances such as piston-to-cylinder wall, bearing clearances, valve lash.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable PDF for easy information retrieval.
Print Quality
Print Quality:
High resolution, suitable for printing and clear viewing of diagrams and text.
Binding Type
Binding Type:
N/A (Digital Format - PDF)
Paper Type
Paper Type:
N/A (Digital Format - PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, V-twin, liquid-cooled
Displacement:
549cc (though often referred to as SXV 550 due to marketing)
Bore X Stroke:
86 mm x 79 mm (approximate, actual may vary slightly by year/specific variant)
Compression Ratio:
12.5:1 (typical for this engine family)
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Approximately 65-70 HP (at crankshaft, varies by specific tuning and regulations)
Torque:
Approximately 50-55 Nm (at crankshaft, varies)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 95 RON (Octane rating)
Throttle Body Size:
45mm (typical for this application)
Lubrication System
Oil Type:
High-performance motorcycle synthetic oil, SAE 10W-50 or 15W-50 recommended (check manual for specific API/JASO ratings)
Oil Capacity:
Approx. 1.5 - 1.8 Liters (check manual for exact capacity with filter change)
🔧 Transmission
Standard
Transmission Type:
6-speed manual sequential gearbox
Clutch Type:
Hydraulically operated wet multi-plate clutch
Features
Gear Ratios:
Specific ratios provided within the manual for each gear.
Final Drive:
Chain drive
Transmission Fluid:
Motorcycle-specific transmission oil or engine oil (depending on design, consult manual).
📐 Dimensions
Exterior
Wheelbase:
1480 mm (approximate)
Seat Height:
900 mm (approximate)
Weights
Dry Weight:
133 kg (approximate)
Wet Weight:
Approx. 145 kg (with fluids)
🛡️ Safety Features
Ratings
Safety Features Focus:
Focus on rider safety through component integrity and performance.
Active Features
Braking System:
High-performance hydraulic disc brakes, typically dual front discs with radial calipers and a single rear disc.
Suspension:
Long-travel, fully adjustable USD (Upside-Down) front forks and adjustable rear monoshock, designed for off-road and aggressive riding.
💡 Technology Features
Infotainment
Infotainment System:
N/A (This is a performance motorcycle; focus is on mechanical and electronic systems, not typical infotainment.)
Driver Assistance
Rider Aids:
Generally minimal rider aids on this model, emphasizing direct rider control and mechanical feedback.
Connectivity
Connectivity Features:
N/A (No Bluetooth, smartphone integration, etc.)
Engine Management
ECU Functionality:
The ECU manages fuel injection, ignition timing, and other engine parameters. Manual details diagnostic capabilities.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 km or annually (refer to manual for precise recommendation based on usage).
Valve Clearance Check:
Every 5,000 - 10,000 km (critical for V-twin performance and longevity).
Spark Plug Replacement:
Every 10,000 - 15,000 km.
Fluid Specifications
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors, typically 50/50 mix with distilled water.
Brake Fluid:
DOT 4 or DOT 5.1 synthetic brake fluid.
Known Issues
Engine Vibration:
High-performance V-twins can experience more vibration; proper balancing and mounting are key. Manual will cover engine mounts.
Valve Adjustment Frequency:
Valve clearances can tighten over time on these engines, requiring diligent adherence to the maintenance schedule.
Oil Consumption:
Some high-performance engines may consume oil; monitoring levels is important. Manual will detail inspection procedures.
Cooling System Maintenance:
Ensuring proper coolant levels and function of the water pump and radiator is vital, especially in demanding use.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Aprilia Motorcycles:
Aprilia has a strong heritage in racing, particularly in MotoGP and Supermoto, known for innovative chassis and engine designs.
Model Evolution
Sxv Lineage:
The SXV series, including the SXV 550, was Aprilia's foray into the potent supermoto segment, featuring a shared platform with the RXV (off-road).
Production
Production Period:
The SXV 550 was produced roughly from 2006 to 2013, with some variations and updates during its lifespan.
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