Aprilia SXV RXV 450 2006-2013 All Service Manual Repair
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🏷️ Basic Information Identification Make: Aprilia Model: SXV RXV 450 Model Year Range: 2006-2013 👋 Introduction Market Position Category: Supermoto/Motard Performance Motorcycle Key Features Engine Configuration: V-twin engine, known for its distinctive sound and power delivery Intended Use: Designed for aggressive street riding and light off-road use, emphasizing agility and performance Competitive Analysis Rivals: Competed with models from Ducati (Hypermotard), KTM (Supermoto variants), and other performance-oriented street-legal dirt bikes 📋 Manual Details Coverage Applicable Years: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Type Manual Type: Service/Repair Manual Format Format: Downloadable (likely PDF) Language Language: English (assumed based on product description) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnosis, tuning, component replacement (e.g., piston, rings, valves, timing chain, oil pump) Fuel System: Fuel injection system (EFI), throttle body, injectors, fuel pump, pressure regulator, fuel lines, tank maintenance Ignition System: Spark plugs, coils, ECU control, wiring diagrams, troubleshooting ignition faults Cooling System: Radiator, hoses, water pump, thermostat, coolant specifications, bleeding procedures Exhaust System: Exhaust manifold, catalytic converter (if applicable), mufflers, emissions components Transmission Drivetrain: Clutch operation, gearbox disassembly and assembly, gear selection, chain and sprocket maintenance Suspension Front: Fork service (oil change, seal replacement), spring rates, damping adjustments, steering head bearings Suspension Rear: Monoshock absorber service, linkage system maintenance, rear swingarm, bearing replacement Brakes Front: Brake caliper service, pad replacement, disc inspection/replacement, hydraulic system bleeding, master cylinder overhaul Brakes Rear: Rear brake caliper service, pad replacement, disc inspection/replacement, hydraulic system bleeding, master cylinder overhaul Wheels Tires: Wheel bearing inspection and replacement, tire mounting and balancing, rim specifications Electrical System: Battery, charging system (stator, regulator/rectifier), starter motor, lighting, instrumentation, wiring diagrams for all circuits Bodywork Chassis: Frame inspection, fairing removal and installation, seat, fuel tank, body panel repair and alignment Procedures Included Routine Maintenance: Oil and filter changes, chain lubrication and adjustment, brake fluid flush, coolant replacement, spark plug inspection Troubleshooting: Diagnostic procedures for common starting issues, engine performance problems, electrical faults, and braking system malfunctions Component Rebuild: Detailed step-by-step instructions for overhauling engine components, transmission, suspension forks, and brake calipers Calibration Adjustment: Throttle position sensor (TPS) adjustment, idle speed control, valve clearance adjustment Technical Depth Diagnostic Tools: Information on required specialized tools and diagnostic equipment for advanced troubleshooting Torque Specifications: Comprehensive list of all critical fastener torque values for engine, chassis, and suspension components Wiring Diagrams: Detailed, color-coded electrical schematics covering all systems 📊 Manual Specifications File Quality Searchability: Text-searchable PDF (if correctly formatted) Resolution: High-resolution images and diagrams for clarity Print Features Printable: Printable pages for workshop use ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, V-twin (L-twin) Displacement: 449.5 cc Bore X Stroke: 70 mm x 57.7 mm Valve Train: SOHC (Single Overhead Camshaft), 4 valves per cylinder Cooling System: Liquid-cooled Performance Horsepower Est: Approximately 50-55 HP (actual figures vary by year and specific tuning) Torque Est: Approximately 45-50 Nm (actual figures vary) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Keihin or Magneti Marelli system Throttle Body Size: 45 mm (typical) Lubrication Oil Type Spec: API SG/SH/SJ, JASO MA, SAE 10W-40 (check manual for exact specification) Oil Capacity Oil Capacity W Filter: Approximately 2.2 - 2.5 Liters (refer to manual for precise capacity) 🔧 Transmission Standard Transmission Type: 6-speed sequential manual gearbox Clutch Type: Wet multi-plate clutch Drivetrain Final Drive: Chain drive (520 pitch, typically) 📐 Dimensions Exterior Length Est: Approx. 2100-2200 mm Width Est: Approx. 800-850 mm Height Est: Approx. 1200-1300 mm Weights Dry Weight Est: Approx. 130-140 kg Fuel Tank Capacity: Approximately 7 Liters Wheels Tires Front Wheel Size: 17 inch (typically) Rear Wheel Size: 17 inch (typically) Front Tire Size Est: 120/70-17 Rear Tire Size Est: 150/60-17 or 160/60-17 🛡️ Safety Features Passive Features Lighting: Halogen headlight, LED taillight (typical) 💡 Technology Features Infotainment Display: Digital/Analog combination instrument cluster (speedometer, tachometer, fuel level, trip meter, indicator lights) Driver Assistance ABS: Not typically equipped with ABS on standard models Connectivity ECU: Engine Control Unit (ECU) for fuel injection and ignition timing management 🔧 Maintenance Service Intervals Oil Filter Change: Every 5,000 km or 6 months (refer to manual for exact interval) Air Filter Cleaning: Every 5,000 km or as needed based on conditions Spark Plug Check: Every 10,000 km Valve Clearance Check: Every 10,000 - 15,000 km (critical on these engines) Brake Fluid Flush: Every 2 years or 10,000 km Coolant Replacement: Every 2 years or 20,000 km Fluid Specifications Engine Oil: SAE 10W-40, API SG/SH/SJ, JASO MA Coolant: Ethylene glycol-based antifreeze with corrosion inhibitors, 50/50 mix with distilled water Brake Fluid: DOT 4 Fork Oil: Specific viscosity required (e.g., SAE 5W or 7.5W - consult manual) Known Issues Valve Adjustment Frequency: Valve clearances can tighten significantly, requiring frequent checks and adjustments. Oil Consumption: Some models may exhibit higher oil consumption, necessitating regular checks. Electrical Gremlins: Wiring harness issues or regulator/rectifier failures can occur,...
Not typically equipped with ABS on standard models
Connectivity
ECU:
Engine Control Unit (ECU) for fuel injection and ignition timing management
🔧 Maintenance
Service Intervals
Oil Filter Change:
Every 5,000 km or 6 months (refer to manual for exact interval)
Air Filter Cleaning:
Every 5,000 km or as needed based on conditions
Spark Plug Check:
Every 10,000 km
Valve Clearance Check:
Every 10,000 - 15,000 km (critical on these engines)
Brake Fluid Flush:
Every 2 years or 10,000 km
Coolant Replacement:
Every 2 years or 20,000 km
Fluid Specifications
Engine Oil:
SAE 10W-40, API SG/SH/SJ, JASO MA
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors, 50/50 mix with distilled water
Brake Fluid:
DOT 4
Fork Oil:
Specific viscosity required (e.g., SAE 5W or 7.5W - consult manual)
Known Issues
Valve Adjustment Frequency:
Valve clearances can tighten significantly, requiring frequent checks and adjustments.
Oil Consumption:
Some models may exhibit higher oil consumption, necessitating regular checks.
Electrical Gremlins:
Wiring harness issues or regulator/rectifier failures can occur, though often manageable with proper diagnosis.
Fuel Pump Reliability:
Occasional fuel pump issues have been reported.
📚 Vehicle History
Brand Heritage
Brand Origin:
Italian manufacturer with a strong heritage in racing, particularly in off-road and Grand Prix motorcycles.
Model Evolution
Sxv Lineage:
The SXV line was introduced as Aprilia's foray into the supermoto segment, combining off-road agility with street performance. The RXV is a dual-sport variant.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Segment Popularity:
Highly regarded within the supermoto community for its aggressive styling and performance characteristics.
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