Aprilia SXV RXV 450 2006-2013 Workshop Repair Service Manual
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The Aprilia SXV / RXV 450, produced from 2006 to 2013, represents a potent blend of Supermoto and Motard performance, engineered for aggressive riding and track day enthusiasts. This Italian-designed motorcycle, built with a robust steel trellis frame, features an advanced liquid-cooled, four-stroke V-Twin engine with approximately 449.5 cc displacement, delivering exhilarating power and torque. Its performance is further enhanced by adjustable upside-down front forks and a monoshock rear suspension, coupled with high-performance hydraulic disc brakes, ensuring precise control and stability. This comprehensive workshop repair service manual provides essential guidance for owners and technicians alike. It covers all major systems, including detailed procedures for engine mechanicals, fuel and ignition systems, cooling, transmission, clutch, chassis, suspension, brakes, and electrical systems. The manual includes maintenance schedules, repair instructions, diagnostic flowcharts for troubleshooting, and specific torque values and fluid specifications, ensuring the optimal performance and longevity of your Aprilia SXV / RXV 450. 🏷️ Basic Information Identification Make: Aprilia Model: SXV / RXV 450 Model Variants: SXV450, RXV450 Generation Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Codes Chassis Code Prefix: AP811 👋 Introduction Market Position Segment: High-performance Supermoto / Motard Target Audience: Enthusiast riders, mechanics, owners seeking in-depth technical information Competitive Analysis Competitors: KTM EXC-R, Husqvarna SMR series, Beta RR Motard Key Features Performance Focus: Designed for aggressive riding, track days, and spirited street use Technical Complexity: Features advanced engine and chassis technology for its class 📋 Manual Details Coverage Areas Engine Mechanical: Complete disassembly, inspection, assembly, torque specifications, timing procedures Fuel System: Carburetor/fuel injection system, fuel pump, lines, filters, settings Ignition System: Ignition coil, spark plug, CDI unit, timing Cooling System: Radiator, water pump, hoses, thermostat, coolant specifications Transmission: Clutch assembly, gearbox, gear ratios, shift mechanism, lubrication Chassis Suspension: Front forks (upside-down), rear shock absorber, swingarm, linkage, adjustments, fork oil specifications Braking System: Front and rear calipers, master cylinders, brake lines, pads, discs, bleeding procedures, fluid specifications (DOT 4) Electrical System: Wiring diagrams, battery, starter motor, alternator, lighting, fuses, switches, ECU diagnostics Bodywork: Frame, fairings, seat, fuel tank, ergonomics Troubleshooting: Diagnostic flowcharts, common problem diagnosis and repair Page Count Estimated Pages: 300-400 Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered All Major Systems: Engine, Fuel, Ignition, Cooling, Transmission, Clutch, Suspension, Brakes, Electrical, Chassis, Bodywork, Troubleshooting Procedures Included Maintenance: Regular service checks, oil changes, filter replacements, chain adjustment, lubrication points Repair: Engine rebuild, transmission overhaul, suspension fork rebuild, brake system repair, electrical component replacement Diagnostics: Troubleshooting guides, symptom-based diagnostics, electrical circuit analysis Adjustments: Carburetor settings, suspension sag and damping adjustments, clutch play adjustment Technical Depth Depth: Comprehensive, from basic user maintenance to complete engine and chassis overhaul Diagnostic Level: Detailed electrical schematics and troubleshooting flowcharts Rebuild Detail: Step-by-step instructions with torque specifications and critical measurements for all major components 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High-resolution scans, clear diagrams and text Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Searchability Text Search: Likely searchable if digitally generated (OCR) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Four-stroke Displacement: 449.5 cc (approx.) Bore X Stroke: Approx. 74 mm x 51.8 mm Valve Train: SOHC, 4 valves per cylinder Performance Horsepower: Approx. 55-60 HP (varies by year and specific tune) Torque: Approx. 40-45 Nm (varies by year and specific tune) Fuel System Carburetor Type: Keihin FCR (often dual carburetors) or Mikuni Fuel Requirement: Unleaded Premium Gasoline (95 RON / 91 AKI) Lubrication Oil Type: Fully Synthetic Motorcycle Oil SAE 10W-40 or 15W-50 Oil Capacity: Approx. 1.8 - 2.0 Liters (check manual for exact) Ignition Spark Plug Type: NGK CR9E (or equivalent, check manual for exact) Cooling Cooling Method: Liquid-cooled Coolant Type: Ethylene Glycol based coolant (50/50 mix with distilled water) 🔧 Transmission Standard Type: 6-speed constant mesh Optional Optional Gear Ratios: N/A (Single configuration) Features Clutch Type: Hydraulically operated wet multi-plate clutch Final Drive: Chain drive (520 pitch) Transmission Oil Type: Dedicated Transmission Oil (e.g., SAE 75W-90 GL-4, or as specified) 📐 Dimensions Exterior Length: Approx. 2200 mm (varies) Width: Approx. 800 mm (varies) Height: Approx. 1250 mm (varies) Weights Dry Weight: Approx. 130-140 kg (varies) Wet Weight: Approx. 150-160 kg (varies) Cargo Cargo Capacity: N/A (Motorcycle) 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle) Active Features Brakes: High-performance hydraulic disc brakes (front and rear) Suspension: Adjustable Upside-Down front forks and Monoshock rear suspension for stability and control Passive Features Frame: Robust steel trellis frame for rigidity Ergonomics: Designed for rider control and feedback 💡 Technology Features Infotainment Dashboard: Digital instrumentation panel displaying speed, RPM, odometer, trip meter, fuel level, and warning lights. Driver Assistance ABS: Anti-lock Braking System (ABS) was not a standard feature on most SXV/RXV models during this period. Connectivity Bluetooth Or Gps: N/A (Basic motorcycle instrumentation) Engine...
The Aprilia SXV / RXV 450, produced from 2006 to 2013, represents a potent blend of Supermoto and Motard performance, engineered for aggressive riding and track day enthusiasts. This Italian-designed motorcycle, built with a robust steel trellis frame, features an advanced liquid-cooled, four-stroke V-Twin engine with approximately 449.5 cc displacement, delivering exhilarating power and torque. Its performance is further enhanced by adjustable upside-down front forks and a monoshock rear suspension, coupled with high-performance hydraulic disc brakes, ensuring precise control and stability.
This comprehensive workshop repair service manual provides essential guidance for owners and technicians alike. It covers all major systems, including detailed procedures for engine mechanicals, fuel and ignition systems, cooling, transmission, clutch, chassis, suspension, brakes, and electrical systems. The manual includes maintenance schedules, repair instructions, diagnostic flowcharts for troubleshooting, and specific torque values and fluid specifications, ensuring the optimal performance and longevity of your Aprilia SXV / RXV 450.
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV / RXV 450
Model Variants:
SXV450, RXV450
Generation
Model Years Covered:
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013
Codes
Chassis Code Prefix:
AP811
👋 Introduction
Market Position
Segment:
High-performance Supermoto / Motard
Target Audience:
Enthusiast riders, mechanics, owners seeking in-depth technical information
Competitive Analysis
Competitors:
KTM EXC-R, Husqvarna SMR series, Beta RR Motard
Key Features
Performance Focus:
Designed for aggressive riding, track days, and spirited street use
Technical Complexity:
Features advanced engine and chassis technology for its class
Carburetor settings, suspension sag and damping adjustments, clutch play adjustment
Technical Depth
Depth:
Comprehensive, from basic user maintenance to complete engine and chassis overhaul
Diagnostic Level:
Detailed electrical schematics and troubleshooting flowcharts
Rebuild Detail:
Step-by-step instructions with torque specifications and critical measurements for all major components
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High-resolution scans, clear diagrams and text
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Searchability
Text Search:
Likely searchable if digitally generated (OCR)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Four-stroke
Displacement:
449.5 cc (approx.)
Bore X Stroke:
Approx. 74 mm x 51.8 mm
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 55-60 HP (varies by year and specific tune)
Torque:
Approx. 40-45 Nm (varies by year and specific tune)
Fuel System
Carburetor Type:
Keihin FCR (often dual carburetors) or Mikuni
Fuel Requirement:
Unleaded Premium Gasoline (95 RON / 91 AKI)
Lubrication
Oil Type:
Fully Synthetic Motorcycle Oil SAE 10W-40 or 15W-50
Oil Capacity:
Approx. 1.8 - 2.0 Liters (check manual for exact)
Ignition
Spark Plug Type:
NGK CR9E (or equivalent, check manual for exact)
Cooling
Cooling Method:
Liquid-cooled
Coolant Type:
Ethylene Glycol based coolant (50/50 mix with distilled water)
🔧 Transmission
Standard
Type:
6-speed constant mesh
Optional
Optional Gear Ratios:
N/A (Single configuration)
Features
Clutch Type:
Hydraulically operated wet multi-plate clutch
Final Drive:
Chain drive (520 pitch)
Transmission Oil Type:
Dedicated Transmission Oil (e.g., SAE 75W-90 GL-4, or as specified)
📐 Dimensions
Exterior
Length:
Approx. 2200 mm (varies)
Width:
Approx. 800 mm (varies)
Height:
Approx. 1250 mm (varies)
Weights
Dry Weight:
Approx. 130-140 kg (varies)
Wet Weight:
Approx. 150-160 kg (varies)
Cargo
Cargo Capacity:
N/A (Motorcycle)
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycle)
Active Features
Brakes:
High-performance hydraulic disc brakes (front and rear)
Suspension:
Adjustable Upside-Down front forks and Monoshock rear suspension for stability and control
Passive Features
Frame:
Robust steel trellis frame for rigidity
Ergonomics:
Designed for rider control and feedback
💡 Technology Features
Infotainment
Dashboard:
Digital instrumentation panel displaying speed, RPM, odometer, trip meter, fuel level, and warning lights.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was not a standard feature on most SXV/RXV models during this period.
Connectivity
Bluetooth Or Gps:
N/A (Basic motorcycle instrumentation)
Engine Management
Efi Systems:
Later models may feature electronic fuel injection for improved performance and emissions, requiring diagnostic tools for tuning.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 km or annually (refer to manual for exact)
Air Filter Cleaning:
Every 1,000 - 2,000 km or as needed based on conditions
Spark Plug Replacement:
Every 6,000 - 10,000 km
Valve Clearance Check:
Every 10,000 - 15,000 km
Fluid Specifications
Engine Oil Grade:
SAE 10W-40 or 15W-50 (API SG or higher, JASO MA certified)
Brake Fluid Type:
DOT 4
Coolant Type:
50/50 mixture of Ethylene Glycol and Distilled Water
Known Issues
Potential Concerns:
Some models may have experienced issues with stator reliability, fuel pump longevity (on early EFI models), and general wear on high-stress components due to aggressive use. Regular maintenance is crucial.