Aprilia SXV RXV 550 2006-2013 Workshop Service Manual Repair
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🏷️ Basic Information Identification Make: Aprilia Model: SXV 550 / RXV 550 Engine Variants: 550cc V-Twin Codes Chassis Codes: SXV/RXV 550 👋 Introduction Market Position Segment: High-performance dual-sport / supermoto motorcycle. Competitive Analysis Competitors: KTM 530 EXC-R, Husqvarna SM 510 R, GasGas SM 515. Key Features Vehicle Philosophy: Designed for extreme performance on both road and off-road surfaces, emphasizing agility and power from its V-twin engine. Manual Value Proposition: Essential resource for owners and technicians to maintain, diagnose, and repair the Aprilia SXV/RXV 550, ensuring optimal performance and longevity. 📋 Manual Details Coverage Areas Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English (Assumed based on typical market availability) Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, top-end rebuild, bottom-end assembly, valve timing, lubrication system, cooling system, fuel injection system, ignition system, exhaust system. Transmission: Clutch system, gearbox disassembly and reassembly, shift mechanism, transmission fluid specifications and replacement. Chassis And Suspension: Frame inspection, front fork servicing (oil change, seal replacement, internal adjustments), rear shock absorber servicing and adjustment, swingarm and linkage maintenance, steering head bearing replacement. Brakes: Brake system diagnostics, front and rear brake caliper overhaul, master cylinder servicing, brake fluid replacement and bleeding procedures, brake pad replacement, rotor inspection. Electrical System: Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), starter motor, lighting system (headlight, taillight, indicators), instrument cluster, diagnostic fault codes and troubleshooting. Fuel System: Fuel tank maintenance, fuel pump testing, fuel filter replacement, fuel line inspection and routing. Cooling System: Radiator inspection and cleaning, coolant replacement, thermostat testing, fan operation, water pump servicing. Bodywork: Fairing removal and installation, seat maintenance, fender replacement, graphic application and removal. Procedures Included Maintenance: Routine maintenance checks, oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain adjustment and lubrication, tire pressure checks, coolant level checks, brake pad wear inspection. Troubleshooting: Diagnostic charts for common running issues, electrical faults, starting problems, overheating, and performance degradation. Repair: Detailed step-by-step instructions for component disassembly, repair, and reassembly across all major vehicle systems. Technical Specifications: Torque specifications for all fasteners, engine clearances, fluid capacities, electrical resistance values, component tolerances. Technical Depth Depth: Comprehensive. Covers basic user maintenance to full engine and chassis rebuilds, including diagnostic procedures. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for digital viewing and printing of individual pages. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke Displacement: 549 cc Bore X Stroke: 83 mm x 101.6 mm (approximate, requires manual verification) Compression Ratio: 12.5:1 (approximate, requires manual verification) Performance Horsepower: Approximately 70-75 HP (stock, requires manual verification) Torque: Approximately 60-65 Nm (stock, requires manual verification) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with twin throttle bodies Ignition System: Digital CDI Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Transmission Type: 6-speed sequential manual Clutch Type: Hydraulically operated, multi-plate wet clutch Features Gear Ratios: Specific ratios detailed in the manual. Final Drive: Chain drive 📐 Dimensions Exterior Wheelbase: Approximately 1470 mm (requires manual verification) Weights Dry Weight: Approximately 140 kg (requires manual verification) 🛡️ Safety Features Ratings Safety Features Focus: Emphasis on rider control and braking performance typical for its class; no formal crash ratings for motorcycles. Active Features Braking System: High-performance hydraulic disc brakes front and rear. Passive Features Frame Design: Lightweight yet rigid frame designed for stability and maneuverability. 💡 Technology Features Infotainment Instrument Cluster: Digital or analog/digital hybrid cluster providing speed, RPM, odometer, trip meters, and warning lights. Specific features depend on exact model year and trim. Driver Assistance Rider Aids: No advanced electronic rider aids like ABS or traction control typically found on models from this era; focus is on mechanical performance and rider skill. Connectivity Diagnostic Ports: On-board diagnostics (OBD) port or similar interface for reading fault codes, detailed in the manual. 🔧 Maintenance Service Intervals Oil Change: Typically every 3,000-5,000 km or annually, refer to manual for precise interval. Valve Clearance Check: Recommend checking every 6,000-10,000 km, refer to manual for precise interval and procedure. Spark Plug Replacement: Refer to manual for recommended interval, typically around 10,000-15,000 km. Fluid Specifications Engine Oil: Specify appropriate viscosity grade (e.g., 10W-50) and JASO MA/MA2 standard, refer to manual for exact specification and capacity. Coolant: Ethylene glycol based antifreeze with corrosion inhibitors, mixed with distilled water (50/50 ratio). Refer to manual for specific type and capacity. Brake Fluid: DOT 4 recommended. Refer to manual for specific type and replacement interval. Clutch Fluid: Mineral oil (e.g., Magura Blood) for hydraulic clutch systems. Refer to manual for specific type. Known Issues Common Concerns: Vibrations at certain RPMs, occasional electrical gremlins, maintenance intensity due to performance tuning. Manual provides troubleshooting for these. Engine Maintenance...
Clutch system, gearbox disassembly and reassembly, shift mechanism, transmission fluid specifications and replacement.
Chassis And Suspension:
Frame inspection, front fork servicing (oil change, seal replacement, internal adjustments), rear shock absorber servicing and adjustment, swingarm and linkage maintenance, steering head bearing replacement.
Brakes:
Brake system diagnostics, front and rear brake caliper overhaul, master cylinder servicing, brake fluid replacement and bleeding procedures, brake pad replacement, rotor inspection.
Electrical System:
Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), starter motor, lighting system (headlight, taillight, indicators), instrument cluster, diagnostic fault codes and troubleshooting.
Fuel System:
Fuel tank maintenance, fuel pump testing, fuel filter replacement, fuel line inspection and routing.
Cooling System:
Radiator inspection and cleaning, coolant replacement, thermostat testing, fan operation, water pump servicing.
Bodywork:
Fairing removal and installation, seat maintenance, fender replacement, graphic application and removal.
Procedures Included
Maintenance:
Routine maintenance checks, oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain adjustment and lubrication, tire pressure checks, coolant level checks, brake pad wear inspection.
Troubleshooting:
Diagnostic charts for common running issues, electrical faults, starting problems, overheating, and performance degradation.
Repair:
Detailed step-by-step instructions for component disassembly, repair, and reassembly across all major vehicle systems.
Technical Specifications:
Torque specifications for all fasteners, engine clearances, fluid capacities, electrical resistance values, component tolerances.
Technical Depth
Depth:
Comprehensive. Covers basic user maintenance to full engine and chassis rebuilds, including diagnostic procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for digital viewing and printing of individual pages.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, four-stroke
Displacement:
549 cc
Bore X Stroke:
83 mm x 101.6 mm (approximate, requires manual verification)
Approximately 70-75 HP (stock, requires manual verification)
Torque:
Approximately 60-65 Nm (stock, requires manual verification)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with twin throttle bodies
Ignition System:
Digital CDI
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
6-speed sequential manual
Clutch Type:
Hydraulically operated, multi-plate wet clutch
Features
Gear Ratios:
Specific ratios detailed in the manual.
Final Drive:
Chain drive
📐 Dimensions
Exterior
Wheelbase:
Approximately 1470 mm (requires manual verification)
Weights
Dry Weight:
Approximately 140 kg (requires manual verification)
🛡️ Safety Features
Ratings
Safety Features Focus:
Emphasis on rider control and braking performance typical for its class; no formal crash ratings for motorcycles.
Active Features
Braking System:
High-performance hydraulic disc brakes front and rear.
Passive Features
Frame Design:
Lightweight yet rigid frame designed for stability and maneuverability.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital or analog/digital hybrid cluster providing speed, RPM, odometer, trip meters, and warning lights. Specific features depend on exact model year and trim.
Driver Assistance
Rider Aids:
No advanced electronic rider aids like ABS or traction control typically found on models from this era; focus is on mechanical performance and rider skill.
Connectivity
Diagnostic Ports:
On-board diagnostics (OBD) port or similar interface for reading fault codes, detailed in the manual.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000-5,000 km or annually, refer to manual for precise interval.
Valve Clearance Check:
Recommend checking every 6,000-10,000 km, refer to manual for precise interval and procedure.
Spark Plug Replacement:
Refer to manual for recommended interval, typically around 10,000-15,000 km.
Fluid Specifications
Engine Oil:
Specify appropriate viscosity grade (e.g., 10W-50) and JASO MA/MA2 standard, refer to manual for exact specification and capacity.
Coolant:
Ethylene glycol based antifreeze with corrosion inhibitors, mixed with distilled water (50/50 ratio). Refer to manual for specific type and capacity.
Brake Fluid:
DOT 4 recommended. Refer to manual for specific type and replacement interval.
Clutch Fluid:
Mineral oil (e.g., Magura Blood) for hydraulic clutch systems. Refer to manual for specific type.
Known Issues
Common Concerns:
Vibrations at certain RPMs, occasional electrical gremlins, maintenance intensity due to performance tuning. Manual provides troubleshooting for these.
Engine Maintenance Notes:
The V-twin engine requires diligent adherence to service intervals and proper oil changes to maintain its high-performance characteristics.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its racing pedigree and performance-oriented motorcycles.
Model Evolution
Development:
The SXV/RXV line represented Aprilia's foray into the high-performance supermoto and dual-sport market, featuring a powerful and distinctive V-twin engine in a lightweight chassis.
Production
Production Period:
Covered by this manual from 2006 to 2013.
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
Often praised for its power and handling in performance motorcycling media, though sometimes noted for its demanding maintenance schedule.
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