This manual covers the 2010 400, 550, 650, 700, and 1000 ATV models, including variants such as the 400 H1 TRV (2-up), 550 H1 EFI, 550 H1 EFI TRV (2-up), 650 H1, 700 H1 EFI, 700 H1 EFI TRV (2-up), 1000 H2 EFI, and 1000 H2 EFI TRV (2-up). ATVs are known for their robust chassis, powerful H1 and H2 engines, and capable suspension systems, making them well-suited for utility and recreational off-road use. Many models feature 2-up configurations for passenger transport, enhancing their versatility. This comprehensive service repair manual in English provides detailed information for maintaining and repairing these ATVs. It covers all major systems, including engine overhaul, transmission service, drivetrain components, suspension, brakes, and electrical systems. The manual includes step-by-step repair instructions, diagnostic procedures, routine maintenance schedules, torque specifications, and full-color wiring diagrams. Its purpose is to assist owners and technicians in performing accurate diagnostics, effective repairs, and proper maintenance to ensure the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Arctic Cat Model: 400 / 550 / 650 / 700 / 1000 ATV Model Variants Covered: 400 H1 TRV (2-up), 550 H1 EFI, 550 H1 EFI TRV (2-up), 650 H1, 700 H1 EFI, 700 H1 EFI TRV (2-up), 1000 H2 EFI, 1000 H2 EFI TRV (2-up) Year: 2010 👋 Introduction Market Position Category: Utility ATV Segment Target Audience: Owners performing their own maintenance and repairs, independent repair shops. Competitive Analysis Competitors: Polaris Sportsman, Can-Am Outlander, Honda Foreman/Rancher, Yamaha Grizzly. Key Features Vehicle Strengths: Robust chassis, powerful H1 and H2 engines (depending on model), capable suspension for varied terrain, often available in 2-up (TRV) configurations for passenger transport. Manual Value Proposition: Provides essential technical information for maintaining and repairing the diverse range of 2010 Arctic Cat ATV models, enabling cost savings and extended vehicle lifespan. 📋 Manual Details Coverage Areas Manual Type: Service Repair Manual Language: English Format: PDF Download Preview Availability: Yes (via 'PREVIEW BUTTON') 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnostics, component testing, cooling system, lubrication system, fuel system (EFI and Carbureted where applicable), ignition system, exhaust system. Transmission: CVT (Continuously Variable Transmission) system service, belt inspection and replacement, clutch adjustment and service, gearbox service, differential service (front and rear). Drivetrain: Driveshaft service, U-joints, CV joints, wheel hubs, front and rear differential operation and service. Suspension: Front and rear suspension systems, shock absorber service and adjustment, A-arms, bushings, wheel alignment procedures, steering linkage. Brakes: Hydraulic brake system service, caliper overhaul, master cylinder service, brake line bleeding, pad and rotor replacement, parking brake adjustment. Electrical: Battery system, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting system (headlights, taillights, brake lights), ignition system (CDI, spark plugs), wiring diagrams for all models, sensor diagnostics, instrument cluster. Fuel System: EFI system components (throttle body, injectors, fuel pump, pressure regulator), fuel filter replacement, carburetor service and adjustment (where applicable). Cooling System: Radiator service, fan operation, coolant flushing and replacement, thermostat service, water pump diagnostics. Body And Frame: Body panel removal and installation, seat service, rack service, handlebar replacement, frame inspection and repair basics. Troubleshooting: Comprehensive diagnostic flowcharts and procedures for common issues across all covered systems. Procedures Included Maintenance: Routine scheduled maintenance, oil changes, filter replacements, lubrication points, spark plug checks, belt tension checks, tire pressure. Repair: Step-by-step instructions for disassembly, repair, and reassembly of all major components and systems. Diagnostics: Detailed procedures for identifying and resolving mechanical and electrical faults, including diagnostic trouble codes (DTCs) for EFI models. Tune Up: Procedures for optimizing engine performance, including fuel mixture adjustments (where applicable), ignition timing checks, and idle speed settings. Wiring Diagrams: Full color, detailed electrical wiring diagrams for each specific model variant covered. Torque Specifications: Precise torque values for all critical fasteners throughout the vehicle. Technical Depth Depth: Comprehensive, covering everything from basic maintenance and fluid checks to full engine and transmission rebuilds, advanced electrical diagnostics, and suspension tuning. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable (dependent on original scanning quality, but standard for quality manuals). Print Quality: Digital PDF, allowing for high-resolution printing of individual pages or sections. File Size: Variable, typically 50-200MB depending on included diagrams and resolution. Binding Type Binding: Not applicable (Digital PDF) Paper Type Paper Type: Not applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Family: Arctic Cat H1/H2 SOHC 4-stroke Engine 400 Displacement: Approx. 398cc (H1) Engine 550 Displacement: Approx. 545cc (H1) Engine 650 Displacement: Approx. 641cc (H1) Engine 700 Displacement: Approx. 695cc (H1) Engine 1000 Displacement: Approx. 951cc (H2 - V-Twin) Performance Horsepower Estimate 400: Approx. 25-30 HP Horsepower Estimate 550: Approx. 35-40 HP Horsepower Estimate 700: Approx. 45-50 HP Horsepower Estimate 1000: Approx. 70-75 HP Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) on most models; Carbureted may exist on base 400/650 models. Fuel Type: Unleaded Gasoline (minimum 87 octane recommended)...
This manual covers the 2010 400, 550, 650, 700, and 1000 ATV models, including variants such as the 400 H1 TRV (2-up), 550 H1 EFI, 550 H1 EFI TRV (2-up), 650 H1, 700 H1 EFI, 700 H1 EFI TRV (2-up), 1000 H2 EFI, and 1000 H2 EFI TRV (2-up). ATVs are known for their robust chassis, powerful H1 and H2 engines, and capable suspension systems, making them well-suited for utility and recreational off-road use. Many models feature 2-up configurations for passenger transport, enhancing their versatility.
This comprehensive service repair manual in English provides detailed information for maintaining and repairing these ATVs. It covers all major systems, including engine overhaul, transmission service, drivetrain components, suspension, brakes, and electrical systems. The manual includes step-by-step repair instructions, diagnostic procedures, routine maintenance schedules, torque specifications, and full-color wiring diagrams. Its purpose is to assist owners and technicians in performing accurate diagnostics, effective repairs, and proper maintenance to ensure the longevity and optimal performance of the vehicle.
Robust chassis, powerful H1 and H2 engines (depending on model), capable suspension for varied terrain, often available in 2-up (TRV) configurations for passenger transport.
Manual Value Proposition:
Provides essential technical information for maintaining and repairing the diverse range of 2010 Arctic Cat ATV models, enabling cost savings and extended vehicle lifespan.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Manual
Language:
English
Format:
PDF Download
Preview Availability:
Yes (via 'PREVIEW BUTTON')
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnostics, component testing, cooling system, lubrication system, fuel system (EFI and Carbureted where applicable), ignition system, exhaust system.
Transmission:
CVT (Continuously Variable Transmission) system service, belt inspection and replacement, clutch adjustment and service, gearbox service, differential service (front and rear).
Drivetrain:
Driveshaft service, U-joints, CV joints, wheel hubs, front and rear differential operation and service.
Suspension:
Front and rear suspension systems, shock absorber service and adjustment, A-arms, bushings, wheel alignment procedures, steering linkage.
Brakes:
Hydraulic brake system service, caliper overhaul, master cylinder service, brake line bleeding, pad and rotor replacement, parking brake adjustment.
Electrical:
Battery system, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting system (headlights, taillights, brake lights), ignition system (CDI, spark plugs), wiring diagrams for all models, sensor diagnostics, instrument cluster.
Fuel System:
EFI system components (throttle body, injectors, fuel pump, pressure regulator), fuel filter replacement, carburetor service and adjustment (where applicable).
Cooling System:
Radiator service, fan operation, coolant flushing and replacement, thermostat service, water pump diagnostics.
Body And Frame:
Body panel removal and installation, seat service, rack service, handlebar replacement, frame inspection and repair basics.
Troubleshooting:
Comprehensive diagnostic flowcharts and procedures for common issues across all covered systems.
Step-by-step instructions for disassembly, repair, and reassembly of all major components and systems.
Diagnostics:
Detailed procedures for identifying and resolving mechanical and electrical faults, including diagnostic trouble codes (DTCs) for EFI models.
Tune Up:
Procedures for optimizing engine performance, including fuel mixture adjustments (where applicable), ignition timing checks, and idle speed settings.
Wiring Diagrams:
Full color, detailed electrical wiring diagrams for each specific model variant covered.
Torque Specifications:
Precise torque values for all critical fasteners throughout the vehicle.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance and fluid checks to full engine and transmission rebuilds, advanced electrical diagnostics, and suspension tuning.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable (dependent on original scanning quality, but standard for quality manuals).
Print Quality:
Digital PDF, allowing for high-resolution printing of individual pages or sections.
File Size:
Variable, typically 50-200MB depending on included diagrams and resolution.
Binding Type
Binding:
Not applicable (Digital PDF)
Paper Type
Paper Type:
Not applicable (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Arctic Cat H1/H2 SOHC 4-stroke
Engine 400 Displacement:
Approx. 398cc (H1)
Engine 550 Displacement:
Approx. 545cc (H1)
Engine 650 Displacement:
Approx. 641cc (H1)
Engine 700 Displacement:
Approx. 695cc (H1)
Engine 1000 Displacement:
Approx. 951cc (H2 - V-Twin)
Performance
Horsepower Estimate 400:
Approx. 25-30 HP
Horsepower Estimate 550:
Approx. 35-40 HP
Horsepower Estimate 700:
Approx. 45-50 HP
Horsepower Estimate 1000:
Approx. 70-75 HP
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) on most models; Carbureted may exist on base 400/650 models.
Fuel Type:
Unleaded Gasoline (minimum 87 octane recommended)
Throttle Control:
Cable-actuated throttle body.
🔧 Transmission
Standard
Type:
CVT (Continuously Variable Transmission)
Gear Selection:
High (H), Low (L), Neutral (N), Reverse (R), Park (P).
Drive Modes:
2WD / 4WD selectable (often electronic push-button engagement), sometimes with differential lock.
Features
Engine Braking:
Standard CVT feature providing engine braking on descents.
Clutch Type:
Primary and secondary clutch system.
Transmission Fluid Type:
Typically SAE 10W-50 synthetic ATV/Snowmobile transmission fluid or specific Arctic Cat specified fluid. Check manual for exact spec.
📐 Dimensions
Exterior
Length Typical:
Approx. 80-85 inches (203-216 cm) depending on model (TRV models are longer).
Width Typical:
Approx. 46-48 inches (117-122 cm).
Height Typical:
Approx. 46-50 inches (117-127 cm).
Wheelbase Typical:
Approx. 50-52 inches (127-132 cm) for single seat models; TRV models longer.
Cargo
Front Rack Capacity:
Approx. 100 lbs (45 kg)
Rear Rack Capacity:
Approx. 200 lbs (90 kg)
Weights
Dry Weight Typical:
Approx. 600-700 lbs (272-318 kg) depending on model and engine size.
Towing Capacity:
Typically rated for 1,050 lbs (476 kg) or 1,500 lbs (680 kg) depending on specific model configuration and hitch receiver.
Ground Clearance Typical:
Approx. 10-11 inches (25-28 cm).
🛡️ Safety Features
Ratings
Atv Safety Standards:
Compliance with ANSI/SVIA 1-2007 and B71.1-2003 standards (typical for US market).
Active Features
Braking System:
Hydraulic disc brakes front and rear with sealed system.
Selectable 2Wd 4Wd:
Allows driver to choose drive mode based on terrain for optimal traction and control.
Engine Braking:
Provides controlled deceleration, especially important on slopes.
Passive Features
Ergonomics:
Designed for rider comfort and control, including handlebar positioning and lever placement.
Lighting:
Halogen headlights, LED taillights/brake lights for visibility.
Chassis Design:
Robust steel frame designed for stability and load-carrying.