Arctic Cat 400 TRV ATV 2010 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Arctic Cat Model: 400 TRV Year: 2010 Vehicle Type: ATV (All-Terrain Vehicle) Sub Model: TRV (Towing, Recreational, Utility) 👋 Introduction Market Position Segment: Mid-size utility/recreational ATV, positioned for versatility and value Competitive Analysis Competitors: Polaris Sportsman 400/500, Can-Am Outlander 400, Honda FourTrax Foreman 4x4, Yamaha Grizzly 450 Key Features Trv Design: TRV designation typically indicates True On-Demand AWD (All-Wheel Drive) and a capable chassis for towing and varied terrain. Reliability: Arctic Cat ATVs of this era are generally regarded for their robust mechanicals and straightforward design, making them repairable. Manual Value Value Proposition: This factory manual is essential for owners and technicians seeking accurate, dealer-level repair information to maintain and service the 2010 Arctic Cat 400 TRV efficiently. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: PDF Download Page Count: Hundreds (as stated in description, specific count not provided but implies comprehensive) Print Quality Quality: High-resolution (typical for factory PDFs), allowing for clear printing Binding Type Binding: N/A (PDF Download) Paper Type Paper: N/A (PDF Download) 📖 Manual Coverage Systems Covered Engine Overhaul: Complete engine disassembly, inspection, repair, and reassembly procedures Fuel System: Carburetor service, fuel pump, fuel lines, fuel tank inspection and maintenance Cooling System: Radiator, fan, thermostat, coolant flushing, and leak testing Exhaust System: Muffler, exhaust pipe inspection and replacement Transmission And Drivetrain: CVT (Continuously Variable Transmission) service, drive clutch, driven clutch, belt inspection and replacement, gearbox maintenance, differential service Braking System: Hydraulic brake system diagnostics, caliper service, brake pad replacement, brake fluid bleeding, parking brake adjustment Suspension System: Front and rear suspension component inspection, shock absorber service, ball joint replacement, bushings Steering System: Handlebar assembly, tie rod ends, steering shaft, steering column maintenance Electrical System: Battery testing and maintenance, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), ignition system (spark plug, coil), lighting, wiring diagrams, fuses, relays Body And Frame: Frame inspection, body panel removal and installation, seat service, fender repairs Procedures Included Scheduled Maintenance: Detailed recommended service intervals for oil changes, filter replacements, inspections, and lubrication Troubleshooting Guides: Diagnostic procedures for common and uncommon problems, symptom-based troubleshooting charts Repair Procedures: Step-by-step instructions for component removal, repair, and installation Engine Diagnostics: Compression testing, valve adjustment procedures (if applicable), ignition timing checks Transmission Diagnostics: CVT clutch alignment, belt wear analysis, gearbox oil level checks and changes Electrical Diagnostics: Use of multimeters, voltage drop tests, continuity checks, troubleshooting electrical faults Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds Diagnostic Capabilities: Advanced diagnostic charts and procedures for identifying and resolving mechanical and electrical issues Special Tools: Lists required special tools and their part numbers for specific procedures Torque Specifications: Detailed torque specifications for all fasteners to ensure proper assembly and prevent component failure ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, liquid-cooled, SOHC Displacement: 375cc (approximate, often cited as 375 or 400) Bore X Stroke: Specific dimensions not provided in product info, but typical for this class Power Output: Estimated 22-24 HP (Horsepower) at peak, specific rating varies by source and test conditions Performance Torque Curve: Focus on low-end torque for utility and trail riding, detailed curve in manual Fuel System Fuel Delivery: Carburetor (likely Mikuni or Keihin, specific model in manual) Fuel Type: Unleaded gasoline, 87 octane or higher recommended Engine Oil Oil Type: SAE 10W-40 Synthetic or Conventional ATV specific oil Oil Capacity: Approx. 2.1 US quarts (2.0 Liters) with filter change (verify in manual) 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Drive System: 2WD/4WD selectable, On-Demand True All-Wheel Drive (4WD) Features Gear Reduction: High and Low range, Neutral, Reverse Clutch System: Drive clutch and driven clutch with belt engagement and variable ratio Transmission Fluid Fluid Type: Arctic Cat recommends specific CVT fluid or equivalent (verify in manual) 📐 Dimensions Exterior Length: Approx. 83.5 inches (212.1 cm) Width: Approx. 46 inches (116.8 cm) Height: Approx. 47 inches (119.4 cm) Weights Dry Weight: Approx. 650 lbs (295 kg) Ground Clearance: Approx. 10.5 inches (26.7 cm) Cargo Front Rack Capacity: Approx. 100 lbs (45 kg) Rear Rack Capacity: Approx. 200 lbs (90 kg) Towing Towing Capacity: Up to 1,050 lbs (476 kg) Tire Size Front Tires: AT 25 x 8-12 Rear Tires: AT 25 x 10-12 🛡️ Safety Features Ratings Atv Safety: As an ATV, it conforms to ANSI standards for Class G recreational or utility vehicles. Specific crash ratings are not applicable in the same way as passenger cars. Active Features Braking System Type: Hydraulic disc brakes (front and rear) AWD System: True On-Demand All-Wheel Drive for enhanced traction and control Passive Features Lighting: Dual 30W headlights, 30W taillight/brake light Hand Guards: Standard on many models for hand protection 💡 Technology Features Infotainment Display: Digital gauge cluster with speedometer, odometer, trip meter, tachometer, fuel level, 2WD/4WD indicator, high/low gear...
TRV designation typically indicates True On-Demand AWD (All-Wheel Drive) and a capable chassis for towing and varied terrain.
Reliability:
Arctic Cat ATVs of this era are generally regarded for their robust mechanicals and straightforward design, making them repairable.
Manual Value
Value Proposition:
This factory manual is essential for owners and technicians seeking accurate, dealer-level repair information to maintain and service the 2010 Arctic Cat 400 TRV efficiently.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
PDF Download
Page Count:
Hundreds (as stated in description, specific count not provided but implies comprehensive)
Print Quality
Quality:
High-resolution (typical for factory PDFs), allowing for clear printing
Binding Type
Binding:
N/A (PDF Download)
Paper Type
Paper:
N/A (PDF Download)
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly procedures
Fuel System:
Carburetor service, fuel pump, fuel lines, fuel tank inspection and maintenance
Cooling System:
Radiator, fan, thermostat, coolant flushing, and leak testing
Exhaust System:
Muffler, exhaust pipe inspection and replacement
Transmission And Drivetrain:
CVT (Continuously Variable Transmission) service, drive clutch, driven clutch, belt inspection and replacement, gearbox maintenance, differential service
Braking System:
Hydraulic brake system diagnostics, caliper service, brake pad replacement, brake fluid bleeding, parking brake adjustment
Suspension System:
Front and rear suspension component inspection, shock absorber service, ball joint replacement, bushings
Steering System:
Handlebar assembly, tie rod ends, steering shaft, steering column maintenance
Electrical System:
Battery testing and maintenance, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), ignition system (spark plug, coil), lighting, wiring diagrams, fuses, relays
Body And Frame:
Frame inspection, body panel removal and installation, seat service, fender repairs
Procedures Included
Scheduled Maintenance:
Detailed recommended service intervals for oil changes, filter replacements, inspections, and lubrication
Troubleshooting Guides:
Diagnostic procedures for common and uncommon problems, symptom-based troubleshooting charts
Repair Procedures:
Step-by-step instructions for component removal, repair, and installation
Drive clutch and driven clutch with belt engagement and variable ratio
Transmission Fluid
Fluid Type:
Arctic Cat recommends specific CVT fluid or equivalent (verify in manual)
📐 Dimensions
Exterior
Length:
Approx. 83.5 inches (212.1 cm)
Width:
Approx. 46 inches (116.8 cm)
Height:
Approx. 47 inches (119.4 cm)
Weights
Dry Weight:
Approx. 650 lbs (295 kg)
Ground Clearance:
Approx. 10.5 inches (26.7 cm)
Cargo
Front Rack Capacity:
Approx. 100 lbs (45 kg)
Rear Rack Capacity:
Approx. 200 lbs (90 kg)
Towing
Towing Capacity:
Up to 1,050 lbs (476 kg)
Tire Size
Front Tires:
AT 25 x 8-12
Rear Tires:
AT 25 x 10-12
🛡️ Safety Features
Ratings
Atv Safety:
As an ATV, it conforms to ANSI standards for Class G recreational or utility vehicles. Specific crash ratings are not applicable in the same way as passenger cars.
Active Features
Braking System Type:
Hydraulic disc brakes (front and rear)
AWD System:
True On-Demand All-Wheel Drive for enhanced traction and control
Primarily through the On-Demand AWD system and selectable 2WD/4WD.
Connectivity
Accessories:
Provision for accessory electrical connections (winch, lights, etc.) typically available, details in manual.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or 1000 miles, or annually, whichever comes first (verify in manual)
Air Filter Cleaning:
Inspect every 25 hours, clean/replace as needed, especially in dusty conditions.
Spark Plug Replacement:
Recommended every 100 hours or annually (specific plug type in manual).
Cv Belt Inspection:
Inspect every 50 hours for wear and damage. Replacement based on wear.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid (verify in manual for specific recommendation)
Gear Case Oil:
Specific gear oil for front and rear differentials/gear cases (verify in manual, often SAE 80W-90 GL-5)
Known Issues
Common Wear Items:
CVT belt wear, suspension bushings, tie rod ends, starter solenoid reliability (common across many ATVs of this era)
Maintenance Tips:
Regular cleaning of the CVT air intake and clutches is crucial for longevity. Proper chain tension adjustment (if applicable) and lubrication is also key.
📚 Vehicle History
Brand Heritage
Manufacturer:
Arctic Cat (now Textron Off Road/CFORCE, but operated under Arctic Cat brand in 2010)
Model Evolution
Trv Lineage:
The TRV designation has been a staple for Arctic Cat, emphasizing its utility and passenger-carrying capabilities. The 400 series represents a versatile mid-range option.
Production
Manufacturing Location:
Primarily manufactured in Thief River Falls, Minnesota, USA.
Model Changes
2010 Updates:
Specific updates for 2010 would be detailed in the manual, likely including minor chassis refinements, decal changes, or component upgrades.
🏆 Awards & Recognition
Recognitions
Atv Market:
Arctic Cat has a long history of producing capable ATVs, though specific awards for the 2010 400 TRV might not be widely publicized, it was a strong contender in its segment for utility and value.
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