Arctic Cat 2004 650 V 2 4X4 FIS RED MRP NA A2004ISR4BNAT [Parts Manual]

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Basic Information Identification Make: Arctic Cat Model: 650 V-Twin 4x4 FIS Year: 2004 Product Name: Arctic Cat 2004 650 V 2 4X4 FIS RED MRP NA A2004ISR4BNAT [Parts Manual] PDF Download Codes Model Code: A2004ISR4BNAT Color Code: RED Trim Level: MRP Introduction Market Position Segment: High-performance All-Terrain Vehicle (ATV) Target Audience: Enthusiasts seeking robust off-road capability, power, and reliability for recreation and utility. Competitive Analysis Key Competitors 2004: Polaris Sportsman 700, Honda Foreman Rubicon, Yamaha Kodiak 400/450, Kawasaki Prairie 700. Key Features Vehicle Engine Configuration: V-Twin, liquid-cooled engine, offering significant power and torque. Drive System: 4x4 with Front Differential Lock (FIS - Fender Indicator System, likely referring to 4WD engagement indicator), enabling superior traction in challenging terrain. Suspension: Independent Front and Rear Suspension (IFS) for enhanced ride comfort and handling. Key Features Manual Value Proposition: An indispensable resource for owners and technicians to accurately identify, order, and understand the components of the 2004 Arctic Cat 650 V-Twin 4x4 FIS. Manual Details Coverage Areas Manual Type: Factory Full Parts Manual Language: English Format: PDF Download Searchability: Searchable Text Printability: Printable Zoom Capability: Zoomable Manual Coverage Systems Covered Engine And Exhaust: Includes detailed part breakdowns and diagrams for the entire engine assembly, exhaust system, and related components. Cooling System: Covers radiator, hoses, water pump, coolant flow, and associated parts. Fuel System: Details fuel tank, fuel pump, fuel lines, and throttle body components. Drivetrain: Comprehensive coverage of front and rear drive systems, including gears, shafts, and related components. Suspension: Provides part diagrams for front and rear suspension assemblies, including shocks, A-arms, and related hardware. Brakes: Detailed breakdown of front and rear braking systems, including calipers, rotors, brake lines, and parking brake components. Steering System: Includes parts for the steering column, tie rods, and associated steering components. Electrical System: Covers starter motor, battery, magneto,...

Type: Atv

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Sku: 42247

Collections: ALL ATV Powersports

Tags: 2004 650 Series 650 V 2 4X4 FIS RED Arctic Cat ATV Powersports

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Description

Basic Information
Identification
Make:	Arctic Cat
Model:	650 V-Twin 4x4 FIS
Year:	2004
Product Name:	Arctic Cat 2004 650 V 2 4X4 FIS RED MRP NA A2004ISR4BNAT [Parts Manual] PDF Download
Codes
Model Code:	A2004ISR4BNAT
Color Code:	RED
Trim Level:	MRP

Introduction
Market Position
Segment:	High-performance All-Terrain Vehicle (ATV)
Target Audience:	Enthusiasts seeking robust off-road capability, power, and reliability for recreation and utility.
Competitive Analysis
Key Competitors 2004:	Polaris Sportsman 700, Honda Foreman Rubicon, Yamaha Kodiak 400/450, Kawasaki Prairie 700.
Key Features Vehicle
Engine Configuration:	V-Twin, liquid-cooled engine, offering significant power and torque.
Drive System:	4x4 with Front Differential Lock (FIS - Fender Indicator System, likely referring to 4WD engagement indicator), enabling superior traction in challenging terrain.
Suspension:	Independent Front and Rear Suspension (IFS) for enhanced ride comfort and handling.
Key Features Manual
Value Proposition:	An indispensable resource for owners and technicians to accurately identify, order, and understand the components of the 2004 Arctic Cat 650 V-Twin 4x4 FIS.

Manual Details
Coverage Areas
Manual Type:	Factory Full Parts Manual
Language:	English
Format:	PDF Download
Searchability:	Searchable Text
Printability:	Printable
Zoom Capability:	Zoomable

Manual Coverage
Systems Covered
Engine And Exhaust:	Includes detailed part breakdowns and diagrams for the entire engine assembly, exhaust system, and related components.
Cooling System:	Covers radiator, hoses, water pump, coolant flow, and associated parts.
Fuel System:	Details fuel tank, fuel pump, fuel lines, and throttle body components.
Drivetrain:	Comprehensive coverage of front and rear drive systems, including gears, shafts, and related components.
Suspension:	Provides part diagrams for front and rear suspension assemblies, including shocks, A-arms, and related hardware.
Brakes:	Detailed breakdown of front and rear braking systems, including calipers, rotors, brake lines, and parking brake components.
Steering System:	Includes parts for the steering column, tie rods, and associated steering components.
Electrical System:	Covers starter motor, battery, magneto, and wiring harness components.
Body And Frame:	Details components for the frame, canopy, hood, headlights, taillights, cargo box, and tailgate.
Transmission And Clutch:	Comprehensive parts information for the transmission, V-belt, primary and secondary drives, and starter clutch.
Procedures Included
Overhaul:	Detailed exploded views and part lists facilitate complete overhauls of major vehicle systems.
Disassembly And Assembly:	Provides part identification and assembly order for a wide range of components, enabling step-by-step disassembly and reassembly.
Part Identification:	Offers clear illustrations and cross-references for identifying individual parts needed for replacement or repair.
Technical Depth
Completeness:	Factory Original Parts Manual, providing exhaustive detail on all serviceable parts.
Illustrations:	Features detailed, high-quality illustrations and exploded views for accurate part identification and assembly reference.
Part Listings:	Extensive part number listings for all components, crucial for ordering genuine Arctic Cat parts.

Manual Specifications
File Format
Format:	PDF
Software Requirements:	Adobe Reader, Foxit Reader, or any compatible PDF reader.
Print Quality
Printability:	Printable, allowing for hard copies of specific sections or the entire manual.
Binding Type
Binding:	Digital Download (PDF)
Paper Type
Paper Type:	N/A (Digital)

Engine Specifications
Primary Engine
Type:	Liquid-Cooled, 4-Stroke, V-Twin
Displacement:	650 cc
Bore X Stroke:	83 mm x 60 mm (estimated based on typical V-Twin configurations of the era)
Compression Ratio:	9.2:1 (estimated)
Valve Train:	SOHC (Single Overhead Camshaft), 4 valves per cylinder (likely SOHC, 2 valves per cylinder is also possible, but V-Twins often utilize 4 valves for better breathing)
Performance
Horsepower:	Approximately 50 HP (estimated, based on competitor models and engine size)
Torque:	Not explicitly stated, but expected to be robust for its class.
Fuel System
Induction:	Carbureted (likely dual Mikuni carburetors, e.g., 33mm or 34mm twin carburetors)
Fuel Type:	Unleaded gasoline
Lubrication
Oil Type Specification:	API SG or higher, SAE 10W-40 or 20W-50 depending on ambient temperature (refer to manual for precise recommendations).
Oil Capacity:	Approximately 2.5 - 3.0 Liters (including filter, refer to manual for exact capacity).
Ignition
System:	CDI (Capacitor Discharge Ignition)

Transmission
Standard
Type:	Automatic (CVT - Continuously Variable Transmission)
Drive Modes:	2WD/4WD with Front Differential Lock (Actuated Electronally via Push Button)
Gear Selection:	High, Low, Neutral, Reverse, Park
Features
Belt Drive:	Serviceable V-Belt system for power transmission from engine to drive shafts.
Final Drive:	Shaft Drive (Front and Rear)
Fluid Specifications
Transmission Fluid:	Arctic Cat specific CVT fluid or equivalent synthetic CVT fluid (refer to manual for exact specification and change interval).

Dimensions
Exterior
Length:	Approximately 83 inches (210.8 cm) (estimated)
Width:	Approximately 48 inches (121.9 cm) (estimated)
Height:	Approximately 48 inches (121.9 cm) (estimated)
Wheelbase:	Approximately 50 inches (127 cm) (estimated)
Cargo
Front Rack Capacity:	Not explicitly stated, but typically around 100 lbs.
Rear Rack Capacity:	Not explicitly stated, but typically around 200 lbs.
Weights
Dry Weight:	Approximately 650-700 lbs (295-318 kg) (estimated)
Towing Capacity:	Typically rated for 1000-1500 lbs (454-680 kg) (estimated)
Tires Wheels
Front Tire Size:	25x8-12 (common for this model and era)
Rear Tire Size:	25x10-12 (common for this model and era)
Wheel Bolt Pattern:	4/137 (standard for many Arctic Cat ATVs)

Safety Features
Ratings
Rollover Resistance:	As with all ATVs, operator responsibility and adherence to safe riding practices are paramount. ROPS (Roll Over Protective Structure) is typically not standard on ATVs of this era.
Active Features
Braking System:	Hydraulic disc brakes front and rear with parking brake.
4Wd Engagement:	Electronically selectable 2WD/4WD with front differential lock for enhanced control in varied terrain.
Passive Features
Lighting:	Dual Halogen Headlights and Taillight for visibility.
Hand Guards:	Standard hand guards to protect the rider's hands from trail debris.

Technology Features
Infotainment
Features:	Basic functionality focused on utility and off-road performance; no advanced infotainment systems typical of modern vehicles.
Driver Assistance
Features:	Electronic 4WD engagement with front differential lock is the primary advanced system.
Connectivity
Features:	N/A

Maintenance
Service Intervals
Oil Change:	Every 100 hours or annually (refer to specific mileage equivalents if available in manual).
Air Filter Cleaning:	Regular inspection and cleaning, especially in dusty conditions; replacement as needed.
Spark Plug Replacement:	Typically every 100-150 hours or annually.
Belt Inspection:	Regular inspection for wear and damage during oil changes; replacement based on condition or manufacturer recommendation.
Brake Fluid Flush:	Every 2 years or as recommended.
Fluid Specifications
Engine Oil:	API SG or higher, SAE 10W-40 or 20W-50 (refer to manual for precise recommendations based on temperature).
Coolant:	Ethylene glycol based antifreeze/coolant, typically a 50/50 mix with distilled water. Ensure freeze protection for your climate.
Front Gearcase Oil:	API GL-4 or GL-5, SAE 80W-90 gear oil (refer to manual for specific type).
Rear Differential Oil:	API GL-4 or GL-5, SAE 80W-90 gear oil (refer to manual for specific type).
Known Issues
Cvt Belt Wear:	As with many CVTs of this era, belt longevity can be affected by riding style and maintenance. Regular inspection is key.
Carburetor Tuning:	Carburetors can require periodic cleaning and adjustment due to fuel quality and age.
Electrical Connections:	Corrosion or loose connections, particularly in the 4WD engagement system, can sometimes cause issues if not maintained.

Vehicle History
Brand Heritage
Manufacturer:	Arctic Cat is a long-standing American manufacturer of snowmobiles, ATVs, and UTVs, known for its performance and ruggedness.
Model Evolution
Development:	The 650 V-Twin was a significant step for Arctic Cat in the ATV market, introducing a powerful V-twin engine and advanced features like electronic 4WD engagement.
Production
Production Period:	The 650 V-Twin model was produced for several years in the early to mid-2000s, with the 2004 model being a key iteration.

Awards & Recognition
Recognitions
Industry Standing:	Arctic Cat's 650 V-Twin was generally well-received for its power and capability in the high-performance ATV segment of its time.